Reviving this thread from the past, but I bought this helmet from mrgr8ness in the Cargo Hold about 3 years ago and have been doing 501st events with it ever since. I always have chosen the Don Post sized helmets since I'm skinny with slender shoulders, and these seem to fit more proportionately on me. I had a DP 95 painted as ESB before I picked up this DP 96 off of mrgr8ness, done up in his killer ROTJ paintjob version.
The reason I'm bumping this thread is that this weekend I did some upgrades. I got a new ROTJ rangefinder and ear cap from Fettpride recently and this weekend painted them up, which resulted in repainting both earpieces on the helmet using the M.O.M. pictures. The left earpiece I couldn't get the paint look as smooth as the real one because I don't own an airbrush and had to freehand them with acrylic paints, but the rangefinder side earpiece came out pretty decent compared to the real thing. Painted with 3 colors, used sandpaper to get the ROTJ scrapes, sealed with a spray of Testors Dullcote as usual.
In case you care FYI, I did paint the armor and jetpack with an airbrush, using the Rogue Studios color list. Just don't have one right now to paint ear caps with.
This weekend I also installed a self contained voice amp system in the helmet. No wires running to amplifiers in the saddlebags for me. It's the same old school system as the first TKs I met a decade ago were running in their helmets...... torn apart Radio Shack amp wired to 2 laptop speakers.
I drilled completely through the holes inside the Borden connector on the cheek and installed one speaker there. For the other speaker I drilled one tiny hole in the rectangular indent on the mandible on the other side of the helmet and placed it behind there.
This is the exact same type of mounting system BobaFettish had in his helmet years ago if you remember. In fact, the guy that wired BobaFettish's helmet for him was the guy who I got the amp from for my own helmet.
The Fettpride rangefinder is taller than the Don Post one, which I assume is more screen accurate.

Here's a pic of it held in the same position before I painted it and put fake LEDs in the top. The FP ear cap is also thinner than the DP, so that too makes it appear more accurate. The FP one is of course slightly larger since it's made for the movie-sized helmets, so I have a slight overlap on each side of where the DP ear cap fit flush, but not many people would care if they saw me trooping, I don't think.
Here's this afternoon in natural sunlight as the before picture.....
.....and here's the after picture. It's dark out now, so don't mind the backdrop.
Gone is the fat DP ear cap..
....and now it's got the FP ear cap with repainted M.O.M. style earpiece!
New clear ROTJ rangefinder!
My attempt at brush painting the M.O.M. ears. On the rangefinder side I used Burnt Umber and Dark Burnt Umber mostly, and just a tad of Black. On the other ear I used a wash of Charcoal / Black / Water. Then sandpapered all the scrapes and scratches in, and sealed it with the Dullcote.
Just taking mrgr8ness' ROTJ helmet paint job up a notch. The helmet also came from him with a Bobamaker visor installed, in case anyone wanted to know.