Another update during this near-zero weather! Love it when it's so cold you HAVE to stay inside and work on props all day.
I've decided to make this thread a "tandem build"; I'll be including MY Special Edition paint-up as well since they're both ESB helmets and I won't have to make another thread for you all to sift through.
So a little on what I've got going on with the SE:
As many of you know, the ESB took some nasty dings to it while it was casted for the ROTJ stunt helmet, as well as poor handling in the archives/museum tours throughout the years. Not only do we see extra blemishes and damage, we also see hairline cracks, repairs, epoxy/glue residue (that is VERY much three-dimensional in application...more on that later), and bulging/warping. Two prominent areas that are bulged AND cracked are on the right back panels/visor trim:
Bulge spots are replicated on my helmet using Bondo. Once the back panels are completely painted, they'll be DEEPLY cut into to replicate the crack of the helmet.
Now on to one of the most unique features of the SE helmet...the visor trim crack repair. Whatever glue they used did NOT age well (hell, it probably looked that gunky to begin with), and it was liberally slathered onto it. A lot of people have mixed feelings on these Frankenstein-looking features of this helmet; personally, I love it.
To replicate the raised "plateau" going to the right of the crack, I had to add in some Bondo using a foam stencil to create the sharp increase. After some furious sanding and some JB Weld to create the "wisps" of glue, we get this :
Now that everything is taped up, it's time to start one of the most infuriating parts of the ESB paint-up: the back panels. There isn't a more "Hey, I need my stencils to line up perfectly EVERY LAYER or else this thing will look jacked up" area on a Boba paint-up than the back panels, so I need to be precise. After 20 print-outs of minute sizing in photo-shop to get Rafal's stencils perfectly lined up to the FPH2, I was ready for the first layer: the base light gray. It's either the primer that was used or the gelcoat. Either way, it looks different in almost EVERY photo: light gray, light blue, mint green, mint blue. Since I'm using a darker color scheme for these new line of helmets, and going back to Art's photo that I first posted, I determined that the color is in fact a light blue/gray. The color I chose was "Lichtblau RLM 76". It's a lot less "vibrant" when in daylight, but I'm very happy with this color.