Well, I procrastinated with my ori'vod and we played 360 most of the day, so I only got one layer of bondo on the helmet. EASIEST THING IVE EVERY DONE IN MY LIFE!!! Honestly, all you do is slap it on there and it dries! Amazing. Such a weird substance: looks like paint, feels like dense pudding.
Pics I promised earlier of the final inside FG coat:
Now, for bondo:
And I need to show you guys what came to the nearest museum to me:
'nother tip for you ord'ika, when I was making mine, I made a copies of the T all the way round to the back, I popped them onto the model to define the tusks and brow away from the dome and the visor part.
Actually, I did it the hard way, made a ring for the brow to ensure it was symmetrical aroung and then made the tusk part, using car body filler to get rid of the gaps, but I'm sure you'd be able to get a decent templates from the WOF drawings.
It did cause me a few problems from casting, but it looks more defined I feel, I just fill the internal gap with resin mud so the builder has something to stick their screws into
thats how I do mine Saz.
I cut cardboard to make the raised band and visor/tusks. I make sure that on my first bondo layer I leave those areas clean so I can put the coarboard in place (see my current mini bucket)