A few updates. This past friday and saturday I trooped with Garrison Titan at Seattle's Emeral City Comic Con. Wow, it was an experience, my first really big Con. Trooping with my Garrison buddies was great, we had a huge turnout and a great display room with photo props accepting donations for Children's Hospital.
Anyway prior to the troop, I did some updates. I painted the inside of my helmet with some satin black acrylic paint. Make it look very tidy and also sealed some of the exposed Illustration board.
Next I turned my attention to my EE-3. It's been fine but not very accurate up to now, I described how I build it in an above post. I wanted a more accurate barrel, breach, and scope mounts. I tried tapering ABS and PVC pipe by cutting a slit and inserting a wedge, which didn't work. I next tried tapering a 2" ABS pipe on my belt sander, but it overheated and deformed. Next I asked a fellow garrison member if he could 3D print the parts, he did at our next armor party.
And I made a new handle section from 5/8" plywood. Originally I was going to make it from aluminum but my piece wasn't thick enough. Also fabbed a trigger and trigger guard from aluminum, and started swapping in the electronics from my toy ROTJ blaster.
Made a new flash tube as well so it was long enough to fit into the new barrel and still be long enough. Looking good in black primer:
Here's the electronics board. Attached to this I soldered new trigger, speaker and and power wires. I glued the speaker to the flash diffuser (after cutting the diffuser down to make it shorter and fit inside the flash tube) and used a couple of set screws to secure the parts in the front and back. I adapter a 3-AAA battery holder from a flashlight and it slips into the back, like loading a flare, slips into a 1-1/4" drain tailpiece that sleeves in the 3D barrel. The breach is held shut with a small screw.
Here's some pipe strap used as scope mounts. Not 100% accurate but worked well enough.
The finished product. I used a dark metallic bronze paint dulled with a dusting of black primer, topical silver damage and weathering in a few places, and sanded to bare metal on some edges where possible. Also shaped a wood handle part from more cedar. I tried impressing the diamond pattern on it, but didn't have much success, so I drew it on. Some light stain and a clear coat to protect it. The whole thing is more substantial and feels good to carry, not too heavy.
Here's a video of the Pew! Pew! effects. Pretty happy with the results.
[video]http://vid58.photobucket.com/albums/g243/budgetzagato/TRIM_20170302_184358_zps1yuzpall.mp4[/video]
And trooping at one of the photo op booths.
