Slave1Pirate117
Hunter
Hey all! First I would like to say, that I could not have done a lot of this without key members on this forum. The majority of the facts and designs come from you members with stickies and such. Thanks for all your hard work and painstaking research.
The items below are my adaptations to suit my needs during my ROTJ build. Some things I could NOT find in the stickies or maybe I just missed them so I am just going to dump all I have done in this thread for any possible newcomers to use or for others that want to modify their current rig. As I am still building my costume, any and all templates or drawings I create, will be dumped into this thread.
Templates/Drawings
Cape Printable PDF Templates
This template is purely from the ROTJ Hero CRL image. I recommend that you look at the original CRL image while following this template as it has some shadows that are NOT holes. The template is in 2 different formats at the bottom: A4 and US Letter
Sample images:
![capetemplateimage.png capetemplateimage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231251-853f82d676529795b4dacf24a8b14940.jpg?hash=hT-C1nZSl5)
![ROTJcape2MEG.png ROTJcape2MEG.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231252-519f172b56093308642da20853b6ee05.jpg?hash=UZ8XK1YJMw)
![20221019_171742.jpg 20221019_171742.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231999-98d9c59167d741e6406033a8deebc34f.jpg?hash=mNnFkWfXQe)
![20221019_171813.jpg 20221019_171813.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/232/232000-cdc5b22e1e8b5189b09e8a46ebf9a0b7.jpg?hash=zcWyLh6LUY)
Ammo Pouch Templates
1. Block Method
These templates are to scale and printable. These are based off of BatNinja's Tutorial on the ammo belt. I slightly modified the angles. This is for the woodblock method. The PDF templates for this are at the bottom and are: AmmoPouchBlock and SkinBlockTemplate
![WoodBlockImage.png WoodBlockImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231255-58ac9e718e2da3820dd6e832365e0353.jpg?hash=WKyecY4to4)
![SkinBlockImage.png SkinBlockImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231245-3b811064bb1a2283227b49e8fe264fb9.jpg?hash=O4EQZLsaIo)
2. Container Method
These templates are for use with my container method. This method offers the use of all pouches on the belt and ensures rigidity so the pouches will keep their shape. These pouches are indestructible, light weight and usable. If interested in this method, PM me as I will probably have the containers for sale. Template is SkinBlockTemplate
![SkinContainerImage.png SkinContainerImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231247-9606d1a578bbc3cee0823e6aa4938afd.jpg?hash=lgbRpXi7w8)
![20221016_165326.jpg 20221016_165326.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231249-429632ce2432ac7a8cc31b3e09286a1f.jpg?hash=QpYyziQyrH)
![20221016_171356.jpg 20221016_171356.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231250-627615d532fe5f9f117ea0c49c9ee1d0.jpg?hash=YnYV1TL-X5)
![20221026_211744.jpg 20221026_211744.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/232/232002-2b1f82e66cbc42a32e2db7b1f4a32fcf.jpg?hash=Kx-C5my8Qq)
Dive Rig (Jetpack Harness) Metal Parts No Buckle or Rings
If you want to tackle this harness, you will need some specialized tools. These are the drawings and images for my design. This is based off of RafalFett's drawing in his sticky thread and modified for American Standard measurements.
A. Gussets
1. Lower Gusset
![LowerGussetImage.png LowerGussetImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231275-1b2ed7e97466a13c8f91f97217da98b0.jpg?hash=Gy7X6XRmoT)
![LowerGusset3dImage.png LowerGusset3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231274-f3f90a339c99446fccd660474a6a73d3.jpg?hash=8_kKM5yZRG)
2. Middle Gusset
![MiddleGussetImage.png MiddleGussetImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231278-97bcd48570853e5155b7d19d670c24cd.jpg?hash=l7zUhXCFPl)
![MiddleGusset3dImage.png MiddleGusset3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231277-ecd5d0782871ac4a22c14e6a0f577c3c.jpg?hash=7NXQeChxrE)
3. Upper Gusset
![UpperGussetImage.png UpperGussetImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231281-7278f0978544c93a642bd17c241faee5.jpg?hash=cnjwl4VEyT)
![UpperGusset3dImage.png UpperGusset3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231280-35bcf81cf459cfb17fb7c1619c278d6f.jpg?hash=Nbz4HPRZz7)
B. Lower Bridge
![LowerBridgeImage.png LowerBridgeImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231272-40457b8282b457b360d4768ea2a8b5f4.jpg?hash=QEV7goK0V7)
![LowerBridge3dImage.png LowerBridge3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231271-b138a642469703bdef4e2bb92a914bea.jpg?hash=sTimQkaXA7)
C. Frame
![diveframeimage.png diveframeimage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231264-b9e809edd20617c7b2de8032a5b9f7c3.jpg?hash=uegJ7dIGF8)
![diveframe3dimage.png diveframe3dimage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231263-a51835b514947aa52535ecc33447bcfb.jpg?hash=pRg1tRSUeq)
D. Hook Bar
![HookBarImage.png HookBarImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231269-372f6f5ca5e737d487d54a2b8838ce3e.jpg?hash=Ny9vXKXnN9)
![HookBar3dImage.png HookBar3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231268-61bb23003ba7f21eff95969ced391409.jpg?hash=YbsjADun8h)
Complete Frame Assembly
![CompleteAssembly.png CompleteAssembly.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231261-66e0dd3a1b9c3904e2164d172703028a.jpg?hash=ZuDdOhucOQ)
![FrameAssemblyImage.png FrameAssemblyImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231266-0917103080a1b8c43a4619705c22f775.jpg?hash=CRcQMIChuM)
Sheet Metal Armor Templates
There are printable templates here for making sheet metal armor. These can be cut out with metal shears but your hands will be hurting! A challenge that is not for the faint of heart. If anyone wants the .dxf files, just PM me. The tabs along the outer edge are hems in order to make the armor look thicker and soften the edges so that it is actually wearable without cutting into your flight vest. A welder is definitely necessary for closing up the edges. I suppose you could use these templates for some other materials as well. The template is in US Letter format and A4. Files are: USLETTERARMOR & ARMORPLATETEMPLATEA4
![TEMPLATEUSIMAGE1.png TEMPLATEUSIMAGE1.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231334-7598202544a58492e262d89b944c16ae.jpg?hash=dZggJUSlhJ)
More to Come as the Build Progresses
The items below are my adaptations to suit my needs during my ROTJ build. Some things I could NOT find in the stickies or maybe I just missed them so I am just going to dump all I have done in this thread for any possible newcomers to use or for others that want to modify their current rig. As I am still building my costume, any and all templates or drawings I create, will be dumped into this thread.
Templates/Drawings
Cape Printable PDF Templates
This template is purely from the ROTJ Hero CRL image. I recommend that you look at the original CRL image while following this template as it has some shadows that are NOT holes. The template is in 2 different formats at the bottom: A4 and US Letter
Sample images:
![capetemplateimage.png capetemplateimage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231251-853f82d676529795b4dacf24a8b14940.jpg?hash=hT-C1nZSl5)
![ROTJcape2MEG.png ROTJcape2MEG.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231252-519f172b56093308642da20853b6ee05.jpg?hash=UZ8XK1YJMw)
![20221019_171742.jpg 20221019_171742.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231999-98d9c59167d741e6406033a8deebc34f.jpg?hash=mNnFkWfXQe)
![20221019_171813.jpg 20221019_171813.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/232/232000-cdc5b22e1e8b5189b09e8a46ebf9a0b7.jpg?hash=zcWyLh6LUY)
Ammo Pouch Templates
1. Block Method
These templates are to scale and printable. These are based off of BatNinja's Tutorial on the ammo belt. I slightly modified the angles. This is for the woodblock method. The PDF templates for this are at the bottom and are: AmmoPouchBlock and SkinBlockTemplate
![WoodBlockImage.png WoodBlockImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231255-58ac9e718e2da3820dd6e832365e0353.jpg?hash=WKyecY4to4)
![SkinBlockImage.png SkinBlockImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231245-3b811064bb1a2283227b49e8fe264fb9.jpg?hash=O4EQZLsaIo)
2. Container Method
These templates are for use with my container method. This method offers the use of all pouches on the belt and ensures rigidity so the pouches will keep their shape. These pouches are indestructible, light weight and usable. If interested in this method, PM me as I will probably have the containers for sale. Template is SkinBlockTemplate
![SkinContainerImage.png SkinContainerImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231247-9606d1a578bbc3cee0823e6aa4938afd.jpg?hash=lgbRpXi7w8)
![20221016_165326.jpg 20221016_165326.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231249-429632ce2432ac7a8cc31b3e09286a1f.jpg?hash=QpYyziQyrH)
![20221016_171356.jpg 20221016_171356.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231250-627615d532fe5f9f117ea0c49c9ee1d0.jpg?hash=YnYV1TL-X5)
![20221026_211744.jpg 20221026_211744.jpg](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/232/232002-2b1f82e66cbc42a32e2db7b1f4a32fcf.jpg?hash=Kx-C5my8Qq)
Dive Rig (Jetpack Harness) Metal Parts No Buckle or Rings
If you want to tackle this harness, you will need some specialized tools. These are the drawings and images for my design. This is based off of RafalFett's drawing in his sticky thread and modified for American Standard measurements.
A. Gussets
1. Lower Gusset
![LowerGussetImage.png LowerGussetImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231275-1b2ed7e97466a13c8f91f97217da98b0.jpg?hash=Gy7X6XRmoT)
![LowerGusset3dImage.png LowerGusset3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231274-f3f90a339c99446fccd660474a6a73d3.jpg?hash=8_kKM5yZRG)
2. Middle Gusset
![MiddleGussetImage.png MiddleGussetImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231278-97bcd48570853e5155b7d19d670c24cd.jpg?hash=l7zUhXCFPl)
![MiddleGusset3dImage.png MiddleGusset3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231277-ecd5d0782871ac4a22c14e6a0f577c3c.jpg?hash=7NXQeChxrE)
3. Upper Gusset
![UpperGussetImage.png UpperGussetImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231281-7278f0978544c93a642bd17c241faee5.jpg?hash=cnjwl4VEyT)
![UpperGusset3dImage.png UpperGusset3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231280-35bcf81cf459cfb17fb7c1619c278d6f.jpg?hash=Nbz4HPRZz7)
B. Lower Bridge
![LowerBridgeImage.png LowerBridgeImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231272-40457b8282b457b360d4768ea2a8b5f4.jpg?hash=QEV7goK0V7)
![LowerBridge3dImage.png LowerBridge3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231271-b138a642469703bdef4e2bb92a914bea.jpg?hash=sTimQkaXA7)
C. Frame
![diveframeimage.png diveframeimage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231264-b9e809edd20617c7b2de8032a5b9f7c3.jpg?hash=uegJ7dIGF8)
![diveframe3dimage.png diveframe3dimage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231263-a51835b514947aa52535ecc33447bcfb.jpg?hash=pRg1tRSUeq)
D. Hook Bar
![HookBarImage.png HookBarImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231269-372f6f5ca5e737d487d54a2b8838ce3e.jpg?hash=Ny9vXKXnN9)
![HookBar3dImage.png HookBar3dImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231268-61bb23003ba7f21eff95969ced391409.jpg?hash=YbsjADun8h)
Complete Frame Assembly
![CompleteAssembly.png CompleteAssembly.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231261-66e0dd3a1b9c3904e2164d172703028a.jpg?hash=ZuDdOhucOQ)
![FrameAssemblyImage.png FrameAssemblyImage.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231266-0917103080a1b8c43a4619705c22f775.jpg?hash=CRcQMIChuM)
Sheet Metal Armor Templates
There are printable templates here for making sheet metal armor. These can be cut out with metal shears but your hands will be hurting! A challenge that is not for the faint of heart. If anyone wants the .dxf files, just PM me. The tabs along the outer edge are hems in order to make the armor look thicker and soften the edges so that it is actually wearable without cutting into your flight vest. A welder is definitely necessary for closing up the edges. I suppose you could use these templates for some other materials as well. The template is in US Letter format and A4. Files are: USLETTERARMOR & ARMORPLATETEMPLATEA4
![TEMPLATEUSIMAGE1.png TEMPLATEUSIMAGE1.png](https://thedentedhelmet-f28a.kxcdn.com/forums/data/attachments/231/231334-7598202544a58492e262d89b944c16ae.jpg?hash=dZggJUSlhJ)
More to Come as the Build Progresses
Attachments
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SkinContainerTemplate.PDF17.8 KB · Views: 183
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SkinBlockTemplate.PDF17.1 KB · Views: 161
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ROTJCapeTemplateUSLetter.pdf1.8 MB · Views: 157
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ROTJCapeTemplateA4.pdf1.8 MB · Views: 154
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AmmoPouchBlock.PDF16.9 KB · Views: 153
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diveframe.PDF19.7 KB · Views: 175
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FrameAssembly.PDF31.8 KB · Views: 153
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HookBar.PDF20.2 KB · Views: 146
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lowerbridge.PDF18.9 KB · Views: 143
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lowergusset.PDF29.4 KB · Views: 159
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middle gusset.PDF29.6 KB · Views: 138
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uppergusset.PDF27.4 KB · Views: 141
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USLETTERARMOR.pdf223.5 KB · Views: 163
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ARMORPLATETEMPLATEA4.pdf317.9 KB · Views: 130
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