Post Imp Mando Scratch build

So I’m cutting my sintra, which is 1/4 in, using a saw but I can’t seem to hit all the angles I need to, any tips?
 

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So I’m cutting my sintra, which is 1/4 in, using a saw but I can’t seem to hit all the angles I need to, any tips?

That doesn't look like Sintra to me. It looks like some type of acrylic. Sintra is two layers of pvc with a foam core in between, which can be cut with an xacto-knife or utility blade.
 
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That doesn't look like Sintra to me. It looks like some type of acrylic. Sintra is two layers of pvc with a foam core in between, which can be cut with an xacto-knife or utility blade.
Oh shoot… I pulled that right off someone’s sintra how to guide, wonder if it’s the wrong link…
 
Okay, last night I got the holster built and rigged!
 

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Also, here's a few signets i sketched up! A jawa is of significance to my mando, hence the jawa signet.

Any tips for creating signets?
 

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The flightsuit top came in this weekend, super exited to get started. Do you suggest I make a flak vest? If so, can i make one out of an old t-shirt? I saw someone who used some old quiliting fabric...
 
I would 100% suggest making a flak vest. T-Shirt material may work if you double it with batting in between, but you'd need more than a single t-shirt worth of material. Ideally you want a stiffer fabric. Not necessarily cordura or canvas but definitely something with a bit more structure and less elasticity. The process I used for mine was to make each panel with two cuts of fabric stacked with a piece of batting. Sew around the edge leaving a hole big enough to pull the piece inside out. Pull it inside out and topstitch. Then assemble the panels. Makes for a sturdy vest you can hang armor off of.

I haven't tried constructing a vest out of a single layer before, but I imagine if you did use a cordura or canvas you could probably get away with a single layer.
 
I would 100% suggest making a flak vest. T-Shirt material may work if you double it with batting in between, but you'd need more than a single t-shirt worth of material. Ideally you want a stiffer fabric. Not necessarily cordura or canvas but definitely something with a bit more structure and less elasticity. The process I used for mine was to make each panel with two cuts of fabric stacked with a piece of batting. Sew around the edge leaving a hole big enough to pull the piece inside out. Pull it inside out and topstitch. Then assemble the panels. Makes for a sturdy vest you can hang armor off of.

I haven't tried constructing a vest out of a single layer before, but I imagine if you did use a cordura or canvas you could probably get away with a single layer.
Okay, thanks! Ill do a little more research.
 

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