Getting really close now!
UPDATE: Feb 17th
Whew! OK, pretty much all that remains is to put in the visor and add some padding for my noggin.

All the detail bits are done now. Here's the styrene plate added next to the lettering on the forehead. I used Polly Scale Rock Island Maroon as a base coat, then sponged Wisc. Central Maroon over that. The reference pics show this as having a random, broken pattern.
I bought some brown vinyl and made a paper template to match the curve of the jaw. I sort of eyeballed it, and I adjusted the pattern about 4 times to get the curve right. I transferred the pattern to the vinyl and cut it out, then attached it using CA glue. I just did a bit at a time, slowly working around the curve. It's folded over the "top" edge and glued to the inside of the rim. (My fluorescent kitchen light is killing the colors in these pics. . . when it's all done I'll get some shots in natural light.

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In these pics you can also see the mic boom assembly. The resin piece is glued to the helmet, with a hole drilled for the large piece of wire. The mic has a depression drilled into the backside and is attached to the wire with CA. Inside the helmet, the wire was bent around and epoxied to the helmet shell.
I also did lots of work on the greeblies today. I decided to remake some of the resin parts that were supplied with the helmet. They're nice casts, but some of the parts weren't quite as "crisp" as I wanted them to be. I added a couple of details that can be seen in the ref pics, but weren't supplied with the kit.
Here's the right side, showing the remade part (the gray assembly) and the bits I added. It's hard to tell exactly what these are, but they seem to be some kind of latch. It's possible the back of the helmet shell was supposed to swing open or something. I built the latch parts from Sintra and some sheet styrene.
Here's a closer look.
On the left side there are 2 greeblies. The one closest to the chin is the stock piece supplied with the kit. It was really nice and only needed some quick sanding. The round heat-sink looking piece was scratchbuilt to replace the resin part. The vanes on the resin part were kind of uneven and even after heating and bending them, they still slowly moved back to their original position.
I rebuilt the part using a section of round styrene tube for the central core, then added the 10 vanes. The part that sits on top of the vanes was just a flat resin disc. I took a thin piece of styrene and marked and cut out the X shape, then glued it onto the disc and sanded the edges smooth. The disc was attached to the vanes, and I attached the whole assembly using a small sheet metal screw from inside the helmet.
A tighter shot.
Something occurred to me as I was painting today; the greeblies are the only parts on this whole helmet that have any silver on them! Quite a change from Boba.
So, tomorrow I'm off to buy a batting helmet to rip apart for padding. Then I'll attach the visor, and we'll call this puppy done!
Hope everyone's enjoying the progress.
