Ord Mantell's PP2 Build

The big masking errors have been fixed. I'm now adding the detailed chipping.

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Okay, I can see the light at the end of the tunnel. Just one more day to get the blue-gray weathering on, then some of the post-weathering scratches and filing, including the signature massive scratch on the left mandible, then the visor inserted and this whole build will be completed! hooray!



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I swore you said this was your first helmet?!
Yes, it's my first helmet, but it's really the same techniques as the pp2 armor, it's just that the detail is denser. I got busy the last few days and haven't worked on it, but will get back to it tomorrow.

no visor yet but here's a sneak peak of the helmet waiting on the display for the final weathering.

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Well, just one more thing left. As usual, sometimes the list gets longer as you go, which happened this week. My blue-gray misting wasn't blue enough so I had to do it again, problem is, that makes the misting heavier than it should be because you can't really remove misting. So I had to go back over some stuff which was a big pain. It looks plenty blue in person but in photos it doesn't show up as well as I'd like. Part of that is iphone sucks at reproducing blues correctly.
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All that's left is the gelcoat scratch on the left mandible near the top. It's stenciled in right now but the plan is to use files to make it a true scratch that reveals the white gelcoat. The other option is to paint it on, but I think that would bug me in the long run. However, there is a pretty big risk of ruining the entire paintjob if I slip up. Which is entirely feasible. In reality, it would be much better to carve the scratch before primer goes on, that way you can just repeat over the groove already there. I took a swing on the practice helmet and the results weren't great. Although that particular cast has a very rough texture in that area which makes it a lot harder to do.


practice helmet:

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Good news. The scratch turned out okay. I used a fresh Xacto knife blade to score it out and then a trusty sharp file to widen where necessary. I used some vinyl tape to help keep the blade from veering off course.

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Then I needed to drill out the blind holes at the bottom of the visor. I highly recommend these if going the traditional visor installation route.

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And now it's complete! And so is this entire build! I'll be celebrating by taking a ton of pictures of the whole thing but first here are some glamour shots of the fresh helmet.

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Incredible dedication and detail work, congrats!
Thanks! The difference between dedication and obsessiveness is a fine line. :p


So I forgot the interior of the helmet needs a couple things done before I'm really >really< done. Right now a screw is missing for one of the top clips, so I'll need to replace that, but more importantly need to connect the electronics board to the wires and switch of the right ear. And install the battery pack and some foam inserts. But I suspect there was no foam on the crown which is probably why the helmet sat so low on the model's head in the LFL shoot. Note that this is a thin cast with cloth glass interior more like the original helmet, done by minutefett.

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