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1/8 isnt bad for the roto resin, but none of my helmets I really want to flex either. I have a phase I clone helmet that is thin along the bottom I noticed after cutting the neck ring off. Sometime this week I am going to brush on some shellshock resin, possibly mixed with urethane filler to not add as much weight, to reinforce those thin areas. Another option if you go thin is to brush on some rigid foam or give it a coat of fiberglass, but I am personally not a fan of fiberglass for most of these costume parts.


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