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Made a little more progress today, here's some pics:

Did a second test pull today to check the back curvature, much better and form fits like it should. Here's a comparison shot

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More sanding

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marking off the raised areas for the lower back

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I was loathe to do this because, as anyone who knows me knows that I really hate sanding bondo, but it was a necessary step and will be worth it in the end

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Also matched up the collar...here's a prefit, dry test

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And trimmed out

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Here's what I've got so far on the frontal armor already (pulled out of 1/8" ABS...THICK and TOUGH):

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