Boushh Mrsnorris's Boushh Helmet Build

mrsnorris10

New Hunter
Hello! I'm proud to show off my Boushh helmet, which somehow took 5 months to make. I call this an "80% Accurate Build." There's a reason most folks (including RS Propmasters) make Boushh in the "style of" rather than slavishly copying all the details. It's a total pain in the butt! I reached my limit at spots when it came to scuffs and random paint spray. Some of it is also damage and weathering from being in storage, which I had to make a judgement call on in terms of screen-accuracy. I used these excellent photos from a Star Wars exhibition in Madrid for reference. They are the best I've come across.

Everything was built from scratch, including the leather (which I dyed and wet-molded) and the acrylic lenses, which I heat-molded, with a few found parts. I used a 3d model from Rodrigo at 3DPrint Armory, although it looks like he's closed up shop for now. The wire-frame model he generated from ROTJ is shockingly accurate—one of the most accurate I've ever seen. Paint was airbrushed with different Tamiya mixes. I used Liquid Latex, Copic alcohol-based ink, and Rub n Buff for weathering. The only thing I didn't make was the LED display behind the visor, which I ran out of steam to tackle myself. I used a potentiometer to get the speed correct and covered it in cosplay mesh to get the right "dash" look.

Holler with questions about materials, process, or references, and thanks for looking!
 

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