Thanks guys! I'm starting the top of it now- I'll have more pics later on. Once I get everything filled in I'll coat it with spackling paste and sand it and then coat it with a clear acrylic before painting.
The goal of this project is complete a decent (as in presentable but hardly accurate) Fett costume by Halloween and not spend any money doing it!

I looked around in my garage and I had some left over sintra sheet from building my MIB blasters, some brown vinyl, a flight suit (unfortunately tan) and a fair amount of cardboard and foam. So I figured what the heck, why not? I enjoy a challenge.....
I'll be posting on a regular basis as this progresses.
Jerome