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I'm not sure what you're referring to when you say "craft foam" but what is called craft foam here is sheets of thin foam that comes in lots of different colors.  Usually you can only find it here in thin sheets, but it does come in thicker as well.  I haven't used it to make armor....but I have used it to make patterns for my gauntlets and things since it's almost the same thickness as the sintra I have.  I've also used it to make a crown for my Evil Queen costume (Snow White) so I know it paints well.  I just used spray paint...no cracking or anything and the foam remained flexible.  Soooo....that's what is making me think this isn't the same thing that you're talking about because you obviously wouldn't want it to remain flexible.


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