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I had planned on using .080" thick material for my build.  Here is the link to the US Plastic's page:

 

http://www.usplastic.com/catalog/product.asp?catalog%5Fname=usplastic&category%5Fname=115&product%5Fid=10432

 

You can probably get away with .120", but you will have to account for the extra material thickness, you can make the parts a little longer and trim the excess once you have the pieces assembled.

 

Hope this helps.

 

Alan


Kripps - That is looking goood!! I may just have to give the batting helmet a try myself.


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