I have been working on my build now for a god bit. It's taught me quite a bit about patience! I am working on my second cheek structure (molding and shaping) Anyway - I tried the drywall putty... i know! i know! I just used a very tiny bit to fill in my gaps. Its going to be fine. I will begin with bondo in a bit. i have reservations about it though. Cardboard and bondo... Bondo is so thick and sticky... I just hope its not too heavy and cumbersome for my little baby. PS This helmet fits me great.
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Here is another one with the recent cutouts and you can see the bit of drywall spackle - i plan on sanding as much off as possible - I will get brave and use the bondo.
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The cheeks are just sitting there getting the feel for their new home.:cheers
Its funny - the pictures don't do it justice... i will continue working and post more pics soon. Thanks for all the assistance WOF and Antman - you compliment each other nicely.