I agree with this, it really does boil down to who in your Garrison is approving the kit. I would it would probably fail pre-approval.
- Flight suit is too grey and not blue enough
- Girth belt needs to be a deep maroon color not red.
- Velcro attachment for the armor is visible.
- Knee...
While the flight suits are the same, ROTJ is far more faded. I would try another round or two of lightening your flight suit up with bleach washes again as it's still too blue. The flak vest is fine.