I posted some of these informations here ==> Mauricemeyer's Chest Display Project but because there are much to say about the chest display, I decided to do a new thread.
It's hard to tell how many sequences are (were) in total, but looking to the ESB stills from the Gallery and the screen captures (my own too) I managed to do a 7 step sequence and even to calculate a time period between most of these sequences.
Note that the images in the right side are not included in the final sequence because I didn't saw it used in any of the scenes.
The first six sequences are from one of the carbon chamber scenes while the 7th sequence is from the dining room scene:
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Other scenes that prove these sequences are the following ones:
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I can't tell for sure wich kind of digi characters they used, but for me is this type:
(Note: as described in the update, the correct LED character is the same for the ESB and ROTJ, and the one presented above is a good replacement, but not accurate)
This is the sequence with the time periods between them, wich I calculated watching the first scene (the carbon chamber one) frame by frame.
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Note that the first and the last two sequence's time period is approximated because the scene didn't show the full sequence.
Non ESB Hero chest display facts
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It seems that for ROTJ they used other type of digital characters:
The first chest display is the ROTJ Hero (a repainted ESB Promo #1 chest plate) while the second image is a ROTJ Stunt (the repainted ESB Hero chest plate)
(Note: as described in the update, the LED character used on the ROTJ is the same as the ESB Hero)
Another strange thing is that for the Supertrooper/Pre-Pro #1 they used only 4 digits (these were only prototypes), and the same scheme was present on the Pre-Pro #3 too (if the images don't lie):
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But for the Pre-Pro #2 (and maybe for the other two ESB Promo suits too?) it seems that they already used the 5 digit chest display:
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Update 21-02-2013
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Did some digging regarding the chest display components using this MoM image as an example:
Here is what I found as correct parts for the chest light board:
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On the first image the 7 segment display is noted with 7.62mm height but the graphical representation has a 9mm height (possibly for a better view of each segment).
These images shows the perfect fit of the found parts:
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And some comparison images of the ESB Hero chest light:
The only chest lights that is close to this setup is the ShackMan style board which had 5 piece of 7 segment LED display (with the dots positioned vertical) and 20 piece of 2mm wide LED bars:
(Photo by stormtrooperguy)
Although there are some pretty good and cheap replacement parts for these boards, I would love to see a chest light made with these components.
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This is my interpretation of the ESB (and non ESB) chest display and its sequence and is in no way a 100% proven statement.

























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This is the sequence I came up with, by no means is it perfect but I did spend some decent time going through stills and the movie in HD.



