Thanks for the very insightful post. lol, I have about 8 people who are going to help get this prject on the road. Fortunatly, they are all relativly the same size, thats about 5'8-5'10, so we will just need to make a set of regular size armor sculpts. As for the actual molding/sculpting material, we may use something similar to what tk560 used, the MDS or wood. The next thing is learning how to sculpt the pieces. I was wondering if anyone has a good picture of the "sniper" knee cap over the calf piece, the diagram with the dimensions showing the knee cap wasnt entirely clear to me, mainly the side view of it, so if anyone has a pic lying around, I would appreciate it. Thanks guys, I think we might make a documentry video of our progress, and im most definatly sure this project is going down.
-tubachris