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I found a better way to cut Sintra last night.  I don't know WHY it didn't occur to me sooner.  Maybe it's because I use my Dremel for 95% of all my projects, but I didn't even think of using the band saw attachment on our Shop Smith Mark V.  DUH! 


A band saw gives you a clean cut, unlike a Dremel which cuts and melts your cutting line.  The band saw only melts the Sintra if you leave it in one place for a long time.  The band saw lets you cut compound curves and angles MUCH more easily than the Dremel will.  Of course, the Dremel was about $60, and the Shop Smith... well...  we won't go there.   :facepalm


Any band saw should give you really great results.


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