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Thanks azheat for the great advice in your response.  I've started looking at various options, including an upper body mold like you recommended.

 

I'm also keeping an eye on the thread started here where they are attempting to do it all in one piece.

 

Just trying to analyze my options right now.

 

Great work.  I was wondering on this next go around, are you going to make the Case that encompasses the carbonite that has the panels attached to it thicker in depth like in the original instead of using just the thinner plywood for the siding?


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