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Welding shields can be a pain to cut with a dremel, the material tends to form some very thin web-like strings when cut.

I think you will get the best result if you just cut on a low speed setting and take your time.

If you want the "bridge" between the cheeks on your helmet like in the picture above i would suggest getting a piece of clear Acrylic/Plexiglas, that way you wouldn't notice the "bridge" from the outside.


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