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I chose to use epoxy. I love the stuff called Plastic Welder it works great. Available at WalMart.

Trim with a Dremmel. My #1 tool for a Fett project. As for sandpaper start with a 60 grit and work your way down to a 200 grit. Thats about as smooth as you will need your armor pieces.

Dremmel and hobby knife for the tight spots.

Yes. I would recommend a light sanding on any of the surfaces you will be painting.

Not really a consensus, but I offset mine.

Be sure to show us some progress pics.
Gator

[QUOTE="Gator Fett, post: 61048, member: 100"] I chose to use epoxy. I love the stuff called Plastic Welder it works great. Available at WalMart. Trim with a Dremmel. My #1 tool for a Fett project. As for sandpaper start with a 60 grit and work your way down to a 200 grit. Thats about as smooth as you will need your armor pieces. Dremmel and hobby knife for the tight spots. Yes. I would recommend a light sanding on any of the surfaces you will be painting. Not really a consensus, but I offset mine. Be sure to show us some progress pics. Gator [/QUOTE]

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