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When I first thought of this project, I was wondering about the dome too, but then I saw someone's post showing their sheet metal helmet in progress.


They had created the dome by using two intersecting arcs and curved triangular pieces in between.  I know Sintra is at least that pliable, so I think it could probably be done.  With Bondo to fill in the cracks and crevices, I think it might work out.


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