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I received my big box of parts a couple weeks ago, and got started on the building of my clone commander costume.
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This is what came in the boxes. It's a full set of clone armour, with a foam latex belt & ammo boxes, foam latex knee and elbow pad inserts, rubberized straps for the shoulders, elbows, knees, and boots, a command cauldron, and a Phase 2 clone helmet with binocs. Pretty much everything I need, aside from boots and an under suit.
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I did a quick test fit of some of the parts I was working on here. All of the limb parts have to fit together seamlessly, with no visible join line between clamshell halves. It's a lot of cutting, scraping, test-fitting, etc. to ensure a close seam between halves. As well, the armour is supposed to be very form-fitting. I got it as narrow as I dare at the wrists while still being able to get my gloved hand through. It is supposed to flare out a bit at the elbow. These halves are glued together with CA glue and a shim on the inside to bind the halves together. The elbow pad itself has only a very rough trim right now, and is there just to see how close or far it is from the other parts. At this stage, I was trimming and test-fitting the upper armour parts. This is as narrow as I can get them before I start lopping off detail, so that's where they're gonna get glued.
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With all that trimming, the return edges may not line up any more. They are supposed to. I'll cut out the penciled-in area with a utility knife and a razor saw.
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I glued a spare piece of plastic behind this cut to give the loose flap something to glue to. I'll fill it in with a bunch of ABS sludge paste. I use ABS because I'm afraid Bondo filler won't flex the same way the ABS parts would under use, and I may get cracks where the filler is. Shouldn't be a problem if my filler is the same stuff the armour is made of.
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Here are the two forearms after my little repair job. I'll try to get some ABS filler on them over the next couple days.
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I also glued together the upper arms.

cheers!

<blockquote data-quote="Necronaut" data-source="post: 382066" data-attributes="member: 6149">I received my big box of parts a couple weeks ago, and got started on the building of my clone commander costume.[ATTACH=full]135103[/ATTACH]This is what came in the boxes.&nbsp; It&#039;s a full set of clone armour, with a foam latex belt &amp; ammo boxes, foam latex knee and elbow pad inserts, rubberized straps for the shoulders, elbows, knees, and boots, a command cauldron, and a Phase 2 clone helmet with binocs.&nbsp; Pretty much everything I need, aside from boots and an under suit.[ATTACH=full]135104[/ATTACH]I did a quick test fit of some of the parts I was working on here.&nbsp; All of the limb parts have to fit together seamlessly, with no visible join line between clamshell halves.&nbsp; It&#039;s a lot of cutting, scraping, test-fitting, etc. to ensure a close seam between halves.&nbsp; As well, the armour is supposed to be very form-fitting.&nbsp; I got it as narrow as I dare at the wrists while still being able to get my gloved hand through.&nbsp; It is supposed to flare out a bit at the elbow.&nbsp; These halves are glued together with CA glue and a shim on the inside to bind the halves together.&nbsp; The elbow pad itself has only a very rough trim right now, and is there just to see how close or far it is from the other parts.&nbsp; At this stage, I was trimming and test-fitting the upper armour parts.&nbsp; This is as narrow as I can get them before I start lopping off detail, so that&#039;s where they&#039;re gonna get glued.[ATTACH=full]135105[/ATTACH]With all that trimming, the return edges may not line up any more.&nbsp; They are supposed to.&nbsp; I&#039;ll cut out the penciled-in area with a utility knife and a razor saw.[ATTACH=full]135106[/ATTACH]I glued a spare piece of plastic behind this cut to give the loose flap something to glue to.&nbsp; I&#039;ll fill it in with a bunch of ABS sludge paste.&nbsp; I use ABS because I&#039;m afraid Bondo filler won&#039;t flex the same way the ABS parts would under use, and I may get cracks where the filler is.&nbsp; Shouldn&#039;t be a problem if my filler is the same stuff the armour is made of.&nbsp; <img src="https://cdn.jsdelivr.net/joypixels/assets/8.0/png/unicode/64/1f600.png" class="smilie smilie--emoji" loading="lazy" width="64" height="64" alt=":D" title="Big Grin&nbsp; &nbsp; :D"&nbsp; data-smilie="8"data-shortname=":D" />[ATTACH=full]135107[/ATTACH]Here are the two forearms after my little repair job.&nbsp; I&#039;ll try to get some ABS filler on them over the next couple days.[ATTACH=full]135108[/ATTACH]I also glued together the upper arms.cheers!</blockquote>

[QUOTE="Necronaut, post: 382066, member: 6149"] I received my big box of parts a couple weeks ago, and got started on the building of my clone commander costume. [ATTACH=full]135103[/ATTACH] This is what came in the boxes. It's a full set of clone armour, with a foam latex belt & ammo boxes, foam latex knee and elbow pad inserts, rubberized straps for the shoulders, elbows, knees, and boots, a command cauldron, and a Phase 2 clone helmet with binocs. Pretty much everything I need, aside from boots and an under suit. [ATTACH=full]135104[/ATTACH] I did a quick test fit of some of the parts I was working on here. All of the limb parts have to fit together seamlessly, with no visible join line between clamshell halves. It's a lot of cutting, scraping, test-fitting, etc. to ensure a close seam between halves. As well, the armour is supposed to be very form-fitting. I got it as narrow as I dare at the wrists while still being able to get my gloved hand through. It is supposed to flare out a bit at the elbow. These halves are glued together with CA glue and a shim on the inside to bind the halves together. The elbow pad itself has only a very rough trim right now, and is there just to see how close or far it is from the other parts. At this stage, I was trimming and test-fitting the upper armour parts. This is as narrow as I can get them before I start lopping off detail, so that's where they're gonna get glued. [ATTACH=full]135105[/ATTACH] With all that trimming, the return edges may not line up any more. They are supposed to. I'll cut out the penciled-in area with a utility knife and a razor saw. [ATTACH=full]135106[/ATTACH] I glued a spare piece of plastic behind this cut to give the loose flap something to glue to. I'll fill it in with a bunch of ABS sludge paste. I use ABS because I'm afraid Bondo filler won't flex the same way the ABS parts would under use, and I may get cracks where the filler is. Shouldn't be a problem if my filler is the same stuff the armour is made of. :D [ATTACH=full]135107[/ATTACH] Here are the two forearms after my little repair job. I'll try to get some ABS filler on them over the next couple days. [ATTACH=full]135108[/ATTACH] I also glued together the upper arms. cheers! [/QUOTE]

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