I am doing a custom scratch build. This whole process has been an adventure for me and I'm loving it. I'm using the batting helmet method as well and I just finished my last bondo application. I'm just about to start on the ear pieces and the visor (hoping to get some pics up once I have some progress to show). I've looked around at hobby shops and hardware stores, but I haven't found anything that I like for the visor yet.
Keep up the great work. It's work like yours that guides and motivates me through this process. Can't wait to see your next update!
'That bastard is faster than Walt Flanigan's dog.'