yea, Ive been using his site for awhile now actually. Im just trying to figure out what I want to make it out of. I think I may go with makinng the molds out of MDF, but then I would need to get some better tools, LOL my little dremel can get me only so far. Its seems pretty self explanitory on how to do molds from it, stack layers of the general piece's shape, and stack those pieces until you get it tall enough to sand off and shape. Seems alot easier then doing the sculpting, plastering and then having to cast again. Fortunatly, one of my buddies who's making stormtrooper armor has a vacu-form machine, and a "**** load" of polycarbonite sheets he has left over from something he said having to do with cars. He says he was wondering if we could make the armor casts out of that, but I dont know much about polycarbonite. Thanks guys.
-tubachris