Prototype Boba Fett helmet build

tennantlim

Active Hunter
Preferred Vendor
The Supertrooper helmet has always been one of my favorites, so I challenged myself to build one with as many authentic parts as I could find. I have to admit that I completely underestimated how difficult it is to build something in pristine condition. There is literally no margin for errors!

Parts breakdown;
FPH2 dentless helmet kit - Wasted Fett
RF hollow stalk and metal ear set - MachineCraft
RF topper - terminal fettler
Visor clips - Sidewinder
#15 dental files - 01Hawk
Authentic parts - borden connector and Casio MQ-1 calculator circuit board

First order of business was to cut the borden connector and flip it around so the two small holes are in the correct orientation.
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Dry fitting the ears, rangefinder and borden connector.
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A platform was fabricated out of styrene and four chicago screws to mount the circuit board in the back. I decided not to paint the circuit board so it's uniquely mine.
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Primed helmet and filled gaps with epoxy putty.
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Metal ears primed with Mr Hobby Metal Primer
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Gloss white paint down. I had already painted the red and blue triangles which are masked with Blu Tack here.
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The helmet had patches of matte texture after three coats of white and two coats of gloss clear.
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To resolve the inconsistent surface, I wetsanded it with 1000, 1500 and 2000 grit sandpapers to smoothen it. Then I polished it with Turtle Wax polishing compound and buffed with microfiber cloth.
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Finally, I installed the visor with metal clips and used a heat gun to press the visor so it aligns perfectly with the helmet's curvature.
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And here's the finished helmet!
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I will bring it to the studio for beauty shots soon.
 
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Finally got around to photograph the helmet.

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