Well... I saw this fantastic Revan costume in one of the 501st group photos from this past ComiCon. She looked so fantastic, I had to make one as well.
Here's how it looked a couple weeks back and now it's got a visor and the greeblies at the bottom of the face "tusks". I'm about ready to cast it in silicon and produce a nice resin version and likely cold-cast one in aluminum. I started the whole thing from scratch with a cardboard frame, coating it with bondo, sanding and shaping. After some polish and paint.. it's the most inexpensive blank I've ever put together. It's strange how much it looks like a Mando face design, but I drew directly from screencaptures and took a lot of tips from the woman who's work so inspired me.
and here's my progress gallery...
I'll post the finished item when it's all done.