I'm still working on my helmet, but I decided to take a break from that and start on my armor pieces. I'm planning on glassing this weekend and figured I'd do this as well.
This is the start of my Mando Merc costume. I used the WOF Jango armor patterns (medium size surprisingly was big enough) and cut it all out of less than three sheets of foam board. After cutting, I rolled each piece with a regular rolling pin to get the shape I wanted.
I'll post more pics as I glass the stuff.