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Republic Commando in progressSubscribe
  1. Jaastermareel's Avatar
    Member Since
    Apr 2008
    Apr 27, 2008, 6:31 PM - Republic Commando in progress #1

    Hi all,

    please excuse my english, im from germany

    I want to share my Republic Commando - Project with you, so people, wo like to build a RC armour theirselfs, have something to start with. and also id like to get some feedback, wich is never bad.

    I started to take pictures a bit late. so i only upload one picture by now, wich displays everything relatively good. but iam going to explain what i did so far.

    i started with a Life size puppet, covered it in plastic foil, and sprayed a layer of PU-filler on it.

    then i cutted this PU-filler (wich works great) with a knife.
    I did that untill it looked almost like the "real" armour parts.
    (used lots of reference photos)

    If you take a closer look to the puppets arm. there is only the Gauntlet piece left, i already removed the upper arm with two cutts at the sides, glued them together again and covered this with plaster. then sanding it till it has an even surface.
    (i will upload some pictures of that shortly)

    i also went on with the breastplate, i cutted out some more detail with my knife and sprayed some more PU-filler on areas like the "arm hole", cause it didnt look right.

    The plan is, to create positive models, of the armour parts, with this technique. Then to make silicon and glassfiber molds out of that, and then to cast the actual armour with that.

    The only thing, that is complicating, is the Helmet.
    (it always is, isnt it?)
    The Helmet is out of PU-filler too, covered with plastelline, i thought, this might work good... but iam not sure anymore. maybe i start it over...

    If you have some patterns or templates or anything i could use, or maybe some instructions, how you are doing completely new helmets, i would be glad, you could share them with me.

    ... i was cleaning my workshop when i thook the photos, so i put the parts out of it. so the background is just my basement, please dont bother.

    and... no i didnt cut off the puppets head to make the helmet.
    Attached Thumbnails Attached Thumbnails 25042008-jpg  
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  3. Southern hunter's Avatar
    Member Since
    Nov 2006
    Apr 27, 2008, 8:03 PM - Re: Republic Commando in progress #2

    I'll be watching this one! Republic Commandos are awesome! Are there any templates for scratchbuilding the armor and helmets?

    Keep up the good work.
  4. JIM BEEF's Avatar
    Member Since
    Mar 2007
    Apr 27, 2008, 9:20 PM - Re: Republic Commando in progress #3

    keep us posted, and please, lots of pics. looking great so far.

    i've been wondering that same about templates for RC gear. i can't seem to find any floating around anywhere.
  5. Apr 27, 2008, 10:24 PM - Re: Republic Commando in progress #4

    I like what you have so far can't wait to see how you progress. Keep up the good work.

    Oya Manda!
  6. Jaastermareel's Avatar
    Member Since
    Apr 2008
    Apr 28, 2008, 7:32 AM - Re: Republic Commando in progress #5

    ok, here are some more pics

    1. the inside of the biceps armour, when you take a closer look, you can see the cut-line i made to remove it from the mannequin.
    (When doing the molds, the inside will be filled with PU-Filler, iam only interested on the outside shape of this modell).

    2. this turned out good i think! its the sideview of the left biceps armour, i also gotta dremel some areas off here, but it looks good already.

    3. backside of the biceps armour(still have to dremel a bit on this).

    the Biceps looks still too "round" they have more edges in real,i know working on this...

    4.this is the mannequins left arm, just more detailed... i removed the biceps, as described already.

    5.this is the right arm, only covered with the PU-filler. it just looks like that, when dryed... but you can cut it very good as you can see.

    6. this is the breastplate by now, it is not symetric yet, iam going to change this when i start to shape it with the sanding machine.
    important is, i only covered the front side with plaster, cause i still want to remove it from the mannequin the same way i dit with the biceps armour.

    enjoy, more pics are comming.
    Attached Thumbnails Attached Thumbnails innerbiceps-jpg   sideleftbiceps-jpg   backleftbiceps-jpg  

    leftarm-jpg   rightarmnew-jpg   breastplatefront-jpg  

    Last edited by Jaastermareel; Apr 28, 2008 at 7:42 AM.
  7. clonesix's Avatar
    Member Since
    May 2004
    Apr 28, 2008, 10:52 AM - Re: Republic Commando in progress #6

    That is a fine start on a huge project. Be sure to post pics as you go. Be sure to take your time. It looks good so far.
  8. Jaastermareel's Avatar
    Member Since
    Apr 2008
    Apr 30, 2008, 6:11 AM - Re: Republic Commando in progress #7


    can someone please move this thread to the "Dented Variants"?
  9. Jaastermareel's Avatar
    Member Since
    Apr 2008
    May 10, 2008, 2:19 PM - Re: Republic Commando in progress #8

    Iam currently testing around with the mold-making process of the parts i have finished... will post how i progress in a few days.
  10. Jaastermareel's Avatar
    Member Since
    Apr 2008
    May 17, 2008, 5:56 PM - Re: Republic Commando in progress #9

    ok, update!

    i tryed to make a mold of the Gauntlet. but without silicone... i made it with plaster, it works, but i am not statisfied with the result, thats why iam going to make a new one in the next two weeks, this is also why i wont load up any pics of that.

    a firend of mine offered me(hes an architect), that he will model the Helmet on a CAD programm, so at the end i will get a perfect helmet(and to make molds out of that), problem with that method is, this friend has almost no time, so it will take quite a while till this is done...
    anyway, i also started to model the helmet by hand(made a new one, pics are coming) this might go faster and the result must be accepted, till the CAD helmet is done

    anyway, i was also working on the Breastplate, started with the leg armour and finaly finished the upper section of the right gauntlet... just take a look at the pics.
    Attached Thumbnails Attached Thumbnails dsc00703-jpg   dsc00705-jpg   dsc00707-jpg  

  11. Jaastermareel's Avatar
    Member Since
    Apr 2008
    May 22, 2008, 5:54 AM - Re: Republic Commando in progress #10

    anyone here with references to clonetrooper backplates?... i want to model this at the RC Backplate.
    I just dont like what i have seen so far on other costumes. its nothing you can see all the time, cause the backpack is covering this but it would be a nice detail i think.
  12. dha kad junn's Avatar
    Member Since
    Mar 2008
    May 22, 2008, 8:34 AM - Re: Republic Commando in progress #11

    hallo mien herr wie geht alles
    exuse my bad german i'm a little rusty
    your RC is coming a long great
    i'd apprecciate it if you add lots of pictures of the backpack as i'm thinking
    of adding a similar backpack to my custom mando.
    i'll be heading through germany in june to visit some of my family in austria so who knows i might drop by
    carry on the good work
    Last edited by dha kad junn; May 22, 2008 at 8:40 AM.
  13. Jaastermareel's Avatar
    Member Since
    Apr 2008
    May 24, 2008, 7:38 PM - Re: Republic Commando in progress #12


    pic of the new helmet... i apologize, my camera has a bad optic, thats why it may look incorrect ( yeah only the visor, that one is really not straight already)

    please notice, i just started with that helmet. Still a lot of dremel, sanding and plastering to do.


    Started to model the Backplate... (this is still very rough) and i still dont have any acceptable references on clonetrooper backplates ( iam only interested in the Square, where the backpack is mounted)


    and a full sideview of the torso model i have so far (front or Breast section is still not finished)

    i will also take another look at the gauntlets, found some new references on that...

    Attached Thumbnails Attached Thumbnails helmet11-jpg   backplate1-jpg   sidetorso1-jpg  

  14. Jaastermareel's Avatar
    Member Since
    Apr 2008
    May 28, 2008, 7:49 PM - Re: Republic Commando in progress #13

    new pics...

    i uploadet them from a different pc this time... i tryed to fix the optic problem... but i dont know how this will look at other screens...

    ... i should go and get a new camera... i only made it worse with re editing the pics...
    Attached Thumbnails Attached Thumbnails 2sidehelmet-jpg   2fronthelmet-jpg  
    Last edited by Jaastermareel; May 28, 2008 at 7:59 PM.
  15. dha kad junn's Avatar
    Member Since
    Mar 2008
    May 29, 2008, 8:44 AM - Re: Republic Commando in progress #14

    the pics look fine to me
    with good lighting anything is possible
  16. Jaastermareel's Avatar
    Member Since
    Apr 2008
    Jun 11, 2008, 5:44 PM - Re: Republic Commando in progress #15

    Iam very busy these days, i dont find any time to work on this right now... next week iam lying in the hospital, cause i will get an operation (nothing bad).

    and then i only have one week left, untill iam going to the Army... (german Army) Bundeswehr... ill have to, they want me... ((

    The helmet Model is almost complete, just a bit more work to the back area and i can mold it... i already bought some Silicone... but didnt start molding anything with that...

    instead iam really thinking on doing it with a vaccum molding machine... fact is, i already built one, iam only missing one more electric bbq grill, to run the oven for the styrene...
    styrene is also ready.

    this is going to be fine... iam just not sure about one thing... shall i cut my model in two halfs, and then mold it with the vaccum machine?? or should i do a silicone mold out of it, and then make a pure plaster model with that, and then.... go ahead and vacuum form this part?????
  17. Jaastermareel's Avatar
    Member Since
    Apr 2008
    Jun 11, 2008, 6:08 PM - Re: Republic Commando in progress #16

    Okay, i decided to do this... this is maybe interesting for some of you...

    altought it does not appear this way on the photos... the helmet is mostly Accurate to the one in the games... this has one reason...
    in a Month of hard work, i drew a 3d model of the helmet, using Autodesk...
    please dont ask me for the data.
    i add a short picture of an early 2d model i drew from the original polygon models used in the Republic commando Game.

    The architect friend of mine, is just the guy programming the plot for the machine, that will cut the helmet into wood... that takes some time, as i said already

    i hope this displays that iam not just working on a big piece of unshaped plaster.

    to do the second helmet, i simply printed out the 2d pictures, glued them onto cardboard (only the 3 views you see in the picture)

    i had 2 cardboards... one with the left and right (just mirrored the sideview) and one with frot and back... i made a cut at the middle of both cardboards... so that they would fit in each other... now you can imagine what i did to do the second helmet.

    you all stay safe, ill keep you posted
    Attached Thumbnails Attached Thumbnails overall-jpg  
    Last edited by Jaastermareel; Jun 11, 2008 at 6:31 PM.
  18. I helped at SDCC '08 GCNgamer128's Avatar
    Member Since
    Jan 2006
    Jun 12, 2008, 4:18 PM - Re: Republic Commando in progress #17

    Pretty nice CAD drawings of the bucket. My RC helmet was CNCed off of the game designs
  19. BGHunter is offline BGHunter
    Jun 12, 2008, 6:18 PM - Re: Republic Commando in progress #18

    Thats coming along very nicely hope the molding works out for u
  20. Skupilkinson's Avatar
    Member Since
    Jan 2007
    Jun 21, 2008, 2:59 PM - Re: Republic Commando in progress #19

    Hey how's this going? Your progress has been very impressive so far. I love the RC and will be making my own bucket and armor soon.

    It's great to see another budding commando out there.
  21. Jaastermareel's Avatar
    Member Since
    Apr 2008
    Jun 21, 2008, 4:51 PM - Re: Republic Commando in progress #20

    Hi all,

    i returned from the hospital... and now one week of modelling and molding is lying in front of me... and i will get done with the helmet, for sure... then at the 1st of july iam going to the Military...
    the paint job is not the problem, i decidet to make the Scorch scheme...

    i extracted the original game textures from each Commando... i wont post them public here, scince they have copyright.

    going to buy two electric grills on monday.... no matter what they cost.

    yeah!!!!.... ahh and... i bought 1mm thick polystyrene.... is that ok for vacuum forming??? wasnt sure, i watched some videos on youtube already but never payed attention to what the guy said... and i was always fixed on 1 mm thickness...

    anyway... this HAS TO WORK.... then i wont be at home for the next 3 month
  22. Jodo Kast 3's Avatar
    Member Since
    Mar 2002
    Jun 21, 2008, 6:20 PM - Re: Republic Commando in progress #21

    Great progress....

    I just found this online also...

    They have some RC stuff on their site.

    Keep up the good work.

  23. Jaastermareel's Avatar
    Member Since
    Apr 2008
    Jun 22, 2008, 2:40 AM - Re: Republic Commando in progress #22

    i know about them building RC parts... thanks for this anyway...

    but i think this guy makes better costumes...

    anyway, i think it is more fun to make everything my own... and then the only one i can be angry about, if something doesnt look right, is me.
  24. Jaastermareel's Avatar
    Member Since
    Apr 2008
    Jun 30, 2008, 7:36 PM - Re: Republic Commando in progress #23

    lookl like this projekt is freezed now for a while, didnt get the helmet done yet.

    but iam looking forward to the first weekend i can go home

    lets see.

    Stay safe, i hope you wont forget me while iam away

    bye folks
  25. Mooseman6913's Avatar
    Member Since
    May 2008
    Jul 1, 2008, 12:42 AM - Re: Republic Commando in progress #24

    hallo wie gehts? ich finded dienen RC gans toll. gut gemacht. enshulligung fur mien schlechte buchstabieren
  26. Member Since
    Oct 2008
    Oct 15, 2008, 2:28 PM - Re: Republic Commando in progress #25

    Very cool Armor! have you new pics?

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