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Iron Man Armor

Discussion on Iron Man Armor within the Prop Building Workshop forum, part of the Community category; Hi! My name is Bartek, I am 15 years old

  1. #1
    Buxzzix's Avatar
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    Iron Man Armor

    Hi! My name is Bartek, I am 15 years old and im living in Poland. Few days ago I started to build an Iron Man Armor. I already have some parts of this suit. Please give me comments and advices.






    Now I'm doing Chest, Back and Forearms. They will be ready in two days.
    Last edited by Buxzzix; 12-11-2009 at 05:12 AM.

  2. #2
    dung0beetle's Avatar
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    Re: Iron Man Armor

    Looking good! One thing about Iron Man armor, is that it is very close-fitting. Essentially, every part needs to be snug around your arms, legs, chest, waist, and head. I think the bicep is too big, but the shoulder bell is perfect. Though it is hard to tell without the rest of it. The edges around the top and bottom of the bicep are just there for support, so if they make the part too tight, just cut them to fit better.

    P.s. My helmet is free now, so if you want a smoother build, get the file here.

  3. #3
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    Re: Iron Man Armor

    I think the bicep is also a large, but you know I grow up


    UPDATE

    I used my grandma as a dummy


    Now I'm doing helmet, stomach piece and crotch piece. These parts will be ready in a few hours. When they have finished I give an update.

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    Re: Iron Man Armor

    mate your grand mother is a trooper for putting that on. so far it looks great.

  5. #5
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    Re: Iron Man Armor

    Remind me to not mess with your grandma.

  6. #6
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    Re: Iron Man Armor

    UPDATE!
    Stomag piece is ready


  7. #7
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    Re: Iron Man Armor

    UPDATE!!!
    I make new helmet. Just look!



  8. #8
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    Re: Iron Man Armor

    Update!!!


  9. #9
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    Re: Iron Man Armor

    UPDATE. I'm making Arc Reactor. Tell me what you think
    The reactor is made from nuts from the jar. It is very slim. I'm going to put it in my armor






    Last edited by Buxzzix; 12-24-2009 at 09:09 AM.

  10. #10
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    Re: Iron Man Armor

    You're very handy. Look forward to seeing your works completed.

  11. #11
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    Re: Iron Man Armor

    Update!!!
    The helmet is stuck by technique called Paper-Mache. Ears are finished.

  12. #12
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    Re: Iron Man Armor

    Very cool project.. Did you make the 3D pepakura your self? Either way very cool to se how you go about this. And your only 15? Wow.. And even better you got an IronGrandma

  13. #13
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    Re: Iron Man Armor

    Yes. I have only 15 years old You know, some 40% of these are not my parts. I am doing most of them by myself. Examples include the spine and moving gloves il do the same. My printer is broken so I can not print PEP files. Now I am bracing, detailing and painting armor.

    PS: I am honored that such a person like you wrote a post on my topic.

    You can see a black cardboard and a lot of brown paper inside torso piece.


    PS2:Sorry for my English who is not too good

  14. #14
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    Re: Iron Man Armor

    UPDATE!!!
    Back ready to paper-mache. I dont know how to put on flaps but this is not a problem. In few hours I harden Stomag Piece.

  15. #15
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    Re: Iron Man Armor

    Stomag is hardened.

  16. #16
    Nau'ur Baatir's Avatar
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    Re: Iron Man Armor

    Wow. Absolutely amazing work. Can't wait to see it finished

  17. #17
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    Re: Iron Man Armor

    Buxzzix. You are crazy awesome bro. 15 years old and making your own Iron Man costume. Your grandmother is awesome too! I can't wait to see more progress bro

    El1te

  18. #18
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    Re: Iron Man Armor

    I love this thread. Buxzzix, you are awesome. I am very impressed. I've seen this pepakura file and it is not an easy one. You are going a great job.

  19. #19
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    Re: Iron Man Armor

    First try with left shoulder bell
    [URL=http://img215.imageshack.us/i/sn851895.jpg/]
    [URL=http://img237.imageshack.us/i/sn851892.jpg/]

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    Re: Iron Man Armor

    gr8 job man keep it up

  21. #21
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    Re: Iron Man Armor

    Photo with helmet and left arm.

  22. #22
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    Re: Iron Man Armor

    Question, what paper are you using to pepakura with? Cardstock, or regular printer paper? How does it hold up to paper-mache? Anyway, killer work! and awesome grandma you've got!

  23. #23
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    Re: Iron Man Armor

    Im using normal Cardstock paper. Hmm... You dont know how to make paper-mache? Srry i dont understand your question. Can you reply to this topic. Greetings from my site.

  24. #24
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    Re: Iron Man Armor

    Sorry, kinda bad way to phrase my question. I was wondering if when you lay the mache on, does the paper start to sag and bend on you? That's what I was asking, and 2 more things. How hard does that stuff dry? Is there flex in the piece? of is it solid? And do you mache the inside, outside, or both? Thanks for advising, never considered using trhe stuff... got a whole container in the basement though. and I must say, you work is amazing! keep it up!

  25. #25
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    Re: Iron Man Armor

    This stuff when dry is very hard. If you make 3 - 5 layers, IT IS VERY VERY VERY HARD. You can sanding, drilling and painting this. Parts are hard and almost nothing bend.

    PLAN HOW I WILL WEAR THE CHEST PIECE



  26. #26
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    Re: Iron Man Armor

    What are all the materials you have used so far?

  27. #27
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    Re: Iron Man Armor

    Excellent! Thank you! I think this might help in both halo costuming and a clone... hmmm... Thanks! And sorry to be a total pain, but how do you plan on preparing it for paint? Body filler? And currently, is it smooth?

  28. #28
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    Re: Iron Man Armor

    Iron Man

    Until now I used:

    Cardboard - You know what is this

    Cardstock


    The brown card that is on the end of the technical block


    Then the brown paper i cut into small rectangles


    Next, I glue them into this think. This is very hard. I put this brown paper into inside of armor. Now armor is stiffen.


    Next, I make a Paper-Mache outside of the armor. I will sand Paper-Mache layer and paint it.




    TankBoy

    Whan you made Paper-Mache layer and you sand it, it will be smooth.

    Preparing for paint? Hmm... I have a normal spray (Sweet Red and Sun Gold), First i sand a paper-mache, next I spray a hardening lacquer, whan it dry, i will pant this on Mark III colours.

    PS. I dont use body fillers because in my country this product is very expensive, and sorry for my english what is not so good

  29. #29
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    Re: Iron Man Armor

    The lacquer... great idea! You're awesome man! I think you should write up a tutorial on making paper mache pepakura! (if you want to, pm me the text and I can refine the english some) and while i'm on that, you're english is pretty good! I can understand you perfectly. I wasn't aware I could sand paper mache. It's great for cheapskates like me! Thanks so much for the help, and I wish you a lot of luck on building this! can't wait to see it finished! Body filler isn't too bad over here, but yeah, country-to country it can get expensive. Keep it up, and you'll be looking like Tony Stark in no time!

  30. #30
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    Re: Iron Man Armor

    TankBoy, you are making your own Iron Man Armor or Boba Fett, or something else?

  31. #31
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    Re: Iron Man Armor

    Actually, possible clone, but mainly I want to finish up some Halo Peps I started. Mom doesn't like bad-smelling chemicals. Paper mache is the greatest. Once I get something done, I'll post it in my own thread here.
    I'm almost finished pepping a Mk. V suit, and I have a halo 2 odst helmet i want to finish. I'm thinking about also making a custom Mk. VI suit, but not for a while

  32. #32
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    Re: Iron Man Armor

    UPDATE!!!
    Right leg is Pepped and ready to stiffening and Paper-Mache. But first i must resize the Thigh piece. Its too big.




    And left forearm is full paper-mached. It waiting for sand and paint. Sorry for my dirty t-shirt, this is paper-mache glue :P
    This black rope is attachment of arm.

  33. #33
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    Re: Iron Man Armor

    TankBoy, place your progress of armor here, in my thread, good idea I will see your pepped pieces of armor. If they will be ready, place the photos.

  34. #34
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    Re: Iron Man Armor

    New photos from Iron Man Mark III Buxzzix Project.

    Thigh is stiffen in 40%



    This is toe/heel guard. I would like to make them parts to moving. They will be hung on hinges.




    I would like to also do a special hinge to bend the knee, as well as to bend the elbow.


    This is this special hinge


    Hinge will be attached like on thiese pictures.


  35. #35
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    Re: Iron Man Armor

    I wear my armor, it is very moveable


  36. #36
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    Re: Iron Man Armor

    Wow. Still looking great. I can't wait to see more.

  37. #37

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    Re: Iron Man Armor

    Agreed

  38. #38
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    Re: Iron Man Armor

    Great work! You got the skills and dedication especially for someone so young. Keep it up!

  39. #39
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    Re: Iron Man Armor

    I have a small problem. I do not know how to attach shoulder bells. They must be moving. Could someone help me. Maybe send some ideas.

  40. #40
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    Re: Iron Man Armor

    I suppose you could attatch them at the center ring on the front and rear of the bell. If you do, though, you'll just wind up with a pauldron that moves up and down...

    Maybe you could do a thin suspension rig like most Stormtrooper armor uses.

  41. #41

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    Re: Iron Man Armor

    New to the site and new to the thread, but I think the shoulder bells should attached to the bicep that way it is mobile with your arm.

  42. #42
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    Re: Iron Man Armor

    Right Shoulder is Pepped and Stiffened. Its waiting for Paper-Mache.





    Hmmmm....

    Nau'ur Baatir can you show me how looks this amateur hinge?

  43. #43
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    Re: Iron Man Armor

    A few minutes ago I got the idea. In this photo, can see a lot of space. I want to go there to do a pocket for a trifle or a phone or something other.




    Hawk77, i cant attach shoulder bells to biceps because when I try flex hand to chest, the shoulder bell mind in this. Need another idea to attach Shoulder Bells. I think i can attach them to my Upper Piece.

  44. #44
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    Re: Iron Man Armor

    Make 2 straps that attach underneath the shoulder bell and connect underneath the shoulder part of the chest. Or you could just make a strap on the shoulder bell and slip it on like a bracelet, but move it all the way up to your shoulder. (I hope that made sense)

  45. #45
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    Re: Iron Man Armor

    dung0beetle, I use your idea. Hmm... I think it's easy to do and probably will be most sense solution.

  46. #46
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    Re: Iron Man Armor

    dung0beetle your idea is in progress.
    Here are some pictures.

    Tape is attached to shoulder bell.

    And here is attached to shoulder.

    And it will be looking like that.


    Here are some test pics.



  47. #47
    Buxzzix's Avatar
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    Re: Iron Man Armor

    I improved my eyes in the helmet. Can see now more than ever.


    Before


    After

  48. #48

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    Re: Iron Man Armor

    Great work keep it up.....

  49. #49
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    Re: Iron Man Armor


  50. #50
    Nau'ur Baatir's Avatar
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    Re: Iron Man Armor

    Sorry! Been away from the 'net for a few days. A version of the rig I was talking about can be found towards the bottom of this page.

    http://www.studiocreations.com/howto/armorforsale.html

  51. #51
    Tankboy's Avatar
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    Re: Iron Man Armor

    Good idea... thatnks for the link! Probably will helpwhen I do my clone trooper someday...

  52. #52
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    Re: Iron Man Armor

    I bought a special hinges and buttons. Just check it out.





  53. #53
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    Re: Iron Man Armor

    Update.
    Right leg is completed and ready for paper-mache




    Here is knee piece


  54. #54
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    Re: Iron Man Armor

    Helmet is painted. I need to sand him and make more details.


  55. #55
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    Re: Iron Man Armor







  56. #56
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    Re: Iron Man Armor

    Fast update
    Last edited by Buxzzix; 01-28-2010 at 08:42 AM.

  57. #57
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    Re: Iron Man Armor

    Hi! Can somebody tell me what color use to paint armor? Golden color and Metalic Red? Or something else. Please help

  58. #58
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    Re: Iron Man Armor

    Gold and metallic red is the bomb

    Great workmanship, can't wait to see the colors on

  59. #59
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    Re: Iron Man Armor

    I've always liked the first suit Stark did, the all silver-grey suit. But, if I ever did a suit, I would do it matte black, with red lights in the eyes. I've always liked the black stealth look, and on Iron man it would look great. IF you want to stick with the movie theme though, I would pick the silver scheme. That's just my thoughts. It seems that everyone likes red and gold. I like to make my stuff all unique. Anyway, whatever you choose should look great!

  60. #60
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    Re: Iron Man Armor

    TankBoy, I like chrome armor too because:
    -Its looking Not- Science Fiction, like a really armor
    -Normal Iron Armor, Not Goldium and Titanium Armor (Its hear like a science fiction)
    -Its looking very cheap and available for everybody in the world

    I'll do a Red/Gold armor because these colours are used for finished armor, and everybody can reconize me.

  61. #61
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    Re: Iron Man Armor

    Alrighty then. sounds cool. Most people recognise armor merely for it's shape. Iron man looks like iron man whether he's red, black, or for that matter, pink. Yeah, gross. But still, I respect your decision. Hey, It's YOUR armor! I WOULD recommend though that you weather it, like scratches, chipped paint, and maybe put some really thin black paint in crevices and edges. That will make it a lot more realistic. Again though, perfect condition iron man armor doesn't look too bad... just helping you with ideas!

  62. #62
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    Re: Iron Man Armor

    Here is video with Fit Test V.4/5
    http://www.youtube.c...h?v=uv2hFh-7DYM

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    Re: Iron Man Armor

    That Awesome Buxzzix,
    I just have one question, are you gonna use resin to make it strong or just sand it?
    can't wait your full finish armor.

  64. #64
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    Re: Iron Man Armor

    No, i dont want to use resin or fiberglass because my mum dont want buy them xD

    Im using few layers of thick paper to stiffen it

  65. #65
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    Re: Iron Man Armor

    Sorry for no updates but here is one. Spine is completed in 40%


  66. #66

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    Re: Iron Man Armor

    hi buxzzix,

    I know resin with fiberglass is very expensive and difficult to applicated.
    And I salute you because u find other way to build your armor with your own.
    frankly, I try to build my own armor too. but still find other material that fix with my budget... lol
    but in here there is person who build takosatsu (kamen rider) armor from the newspaper material. He use the white glue to stiffen it.
    did you use white glue too?? or use super glue??
    about to sand the armor, do you use material like bondo or something??
    thanks

  67. #67
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    Re: Iron Man Armor

    Hymmm.... Im using normal white glue (Gluce stick, and glue called Vikol/Wikol), and paper-mache. If you want to stiffen your armor use Bandage and Tapestry Glue, Whan it dry its harder twice times than paper-mache. This techic with Tapestry Glue is not much expensive but expensive ;p This technic is very hard.

    You dont know how im sanding paper mache? Hymm I will tell you.
    Im dont using bondo and other stuffs, Only paper-mache and sandpaper. When paper mache dry (30 minutes) you can sand it. Whan you find imperfections you can make Paper-Mache layer on this area again and sand it. Its very easy and practically no costs.

    Sorry for my english.


    PS. You are making your own armor? Can you add some photos right here? In my topic? THANKS

  68. #68
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    Re: Iron Man Armor

    Keep up the good work

  69. #69
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    Re: Iron Man Armor

    This is coming along amazingly well, I'm jealous of your papercrafting skills. Keep up the great work!

  70. #70
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    Re: Iron Man Armor

    I love this thread. Keep it up!

  71. #71
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    Re: Iron Man Armor

    Hi there! Sorry for NO UPDATES cause my camera was broken :\

    Hmm i bought a 2 Sprays, Grey Basic and Gold for some parts.



    And here is basic color on my helmet




    Hope You Like It.

  72. #72
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    Re: Iron Man Armor

    Helo again! I painted basic color on my shoulder bells. Now they drying. When they dy i will test them

    Here is a photo

  73. #73

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    Re: Iron Man Armor

    hey dude, wow you are a hero for sure and gonna grow into a warrior, i think you'll outgrow this armour too soon you know! but hey... did you use card to glue/stick the helmet together. or was it paper, because you use the paper mache technique in your images below this post. anyway im just so impressed. with you, grandma, and the team of stark bartek industries goin on over there in sunny poland. by the way i visited Poland a few times, to Bialystok, WARSAW, Krakovw, and numerous places. i do love the people and scenery, you also have two birthdays dont you!?, lucky bugger!
    Quote Originally Posted by Buxzzix View Post
    UPDATE!!!
    I make new helmet. Just look!



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    Brixton, London, England, United Kingdom of Great Britain.
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    24
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    2

    Re: Iron Man Armor

    i had the idea of using something like this shoulder holster stylee to attatch the arm, i think it doesnt cut into the neck and is really comfortable.
    i will post the image of my holster, but i only just cut the pieces of the costume out so i dont have anything to show at this moment in time.
    also my helmet that i got from the 405th is i think mkiii or earlier, it doesn't seem as flat faced as the mkvi or v. but i like the look of it and also i have a predator mask which i'm working on. additionally am gonna try to make MEGA iron man legs for the pro jump stilts i have, these stilts and this costume i think will be fun inside the dance clubs here. especially with attached laser blasters (repulsers). oh by the way i saw you were using paper, so no need to update my last question. luckilly i have this art studio near my house and next door they have this paper card print shop, they closed and i got a small stack of card, i think enough for 2 full costumes. totally lucky on that one. and i found a cheap stockist of glue manufacturers in yorkshire, so it hasn't cost me more than £50 but i guess that some things will be mounting up soon.
    Quote Originally Posted by Buxzzix View Post
    UPDATE!!!
    Right leg is Pepped and ready to stiffening and Paper-Mache. But first i must resize the Thigh piece. Its too big.




    And left forearm is full paper-mached. It waiting for sand and paint. Sorry for my dirty t-shirt, this is paper-mache glue :P
    This black rope is attachment of arm.

  75. #75
    Buxzzix's Avatar
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    Dec 2009
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    Poland
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    Re: Iron Man Armor

    Hmm... RADIATION come to Lodz (Łódź) Im living there. Now is snowy and im waiting weather will be better then I dress up my armor and i go on city

    Keep up your build of two suits.

    PS. I understand your post in 70% xD My english is not so good

  76. #76
    Buxzzix's Avatar
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    Re: Iron Man Armor

    Hello. Update time.



    Back are finally paper-mached. They waiting for painting

  77. #77
    Thaxos's Avatar
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    Jul 2009
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    Winnipeg, MB, Canada
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    Re: Iron Man Armor

    Man, this is amazing... Where did you get the pepakura files??

  78. #78
    Buxzzix's Avatar
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    Re: Iron Man Armor

    Ive got them from web

  79. #79

    Join Date
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    Re: Iron Man Armor

    well, for the materials you're using I'd say you've done an excellent job!
    Keep it up!

  80. #80
    dung0beetle's Avatar
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    Texas
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    Re: Iron Man Armor

    Quote Originally Posted by Thaxos View Post
    Man, this is amazing... Where did you get the pepakura files??
    Look here for the newest hd Iron Man files: Iron Man Files High And Medium Def. - 405th Mjolnir Armor - Halo Costuming and Prop Site
    The files get updated as the new ones get unfolded. The high-def files are very detailed, so if you are new to pepakura, I suggest using the Medium def. files.

  81. #81
    Ironskinn's Avatar
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    May 2010
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    Re: Iron Man Armor

    Nice one!

  82. #82
    crimson42's Avatar
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    May 2010
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    Re: Iron Man Armor

    Quote Originally Posted by Buxzzix View Post
    Hmm... RADIATION come to Lodz (Łódź) Im living there. Now is snowy and im waiting weather will be better then I dress up my armor and i go on city

    Keep up your build of two suits.

    PS. I understand your post in 70% xD My english is not so good

    Funny thing is that you have better grammar than most English speaking people on here.

  83. #83
    Admin Staff webchief's Avatar
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    Re: Iron Man Armor

    Thanks for contributing to our site!

    While our members have a wide range of interests, this site is focused on Star Wars costuming and specifically on Star Wars bounty hunters like Boba Fett. In an effort to maintain this focus we are closing this thread... but all is not lost!

    We have an affiliate site, run by the same people who run TDH where you content would be more than welcome! This site is the the Replica Prop Forum, a site dedicated to all props, costumes, and models. Please consider registering and posting your non-Star Wars content there!

    Does this mean we don't want you here at TDH? Not at all! We would love for you to continue to participate here but would ask that you move any non-Star Wars content to the RPF!

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