My 20 lb. back armor!

Thanks guys, if there are only a few who need them "pre CIV", then I see no problem in getting them to you in time to have ready.(y)

Thanks
 
Thanks guys, I made all the adjustments last night. I'll primer it again first thing after work today and snap a few more pics. This should be the final mold master.

Thanks for chiming in with the interest. It's helping to give me a good idea of how much aluminum filled resin I'll need for the gelcoat application. Plus, the amount of silicone I'm gonna have to use for a box mold is going to be quite a lot, so the more people interested, the better.(y) I wish I knew more info about how to make a fiberglass jacket mold to save on the silicone, but I don't have any experience with that technique yet.

I'm thinking about just making trim lines for the neck and center circular cut out area, and that's it unless someone has a better suggestion. I'm thinking it would be best to leave it up to each person to trim the length and side flaps to their personal dimensions and desires. Yes/No?

Had you covered BKBT.
 
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Cruzer, YES.

Unlike the front side armor, etc, this piece would be best left with trim lines. You will accommodate many more this way. I vote yes!

(y)
 
It's helping to give me a good idea of how much aluminum filled resin I'll need for the gelcoat application.BKBT.

WOW! These are really going to be sweet and "UBER ACCURATE"!!!:love

Hey Lorenzo, I was wondering if you could throw out a few measurements so I can get started with some pre-planning!

THX

:cheers

CRUZER-BACKPLATE.jpg
 
let's see, I'm at work so I'm going to try and remember as much as I can. There have been so many freak'n dimensions, angles, etc....I will never build a backplate again!:lol: It's a project for mad men!

The jp strap overhangs are 1.5" wide, the center area should be 7"-7.125", and so the outsides are approximately 2"?

And I checked that other dimension you asked for between the back of the neck and the bottom and it came out to 16.75"


Does that work?(y)
 
total length (to the black line would be approximately 15" and that is measuring along the contour of the back)...according to my measurements (taken from the pic of the whole backplate) the width of the shoulders should be just a tad (.25" or so) wider than the length from the shoulders to the bottom if measured along the side...make sense?
 
GBH, here are a few corrections for you on those measurements you asked for: From the jp strap overhang to the side is 1 7/8", from the bottom of the overhang to the top of the shoulder is 5 3/4" and that is following the contour.

The wind picked up later in the day yesterday making it impossible to paint anything in the driveway...so I did get some good kite flying in with my son and the neighborhood kids.;) I'll post update pics later tonight if I can get some painting done today.
 
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I'm done...if I don't quit cutting and trimming on this thing now, I'm going to go crazy.

Here's the final version, I'm going to give it a final sand and a thick coat of Duplo silver paint to smooth everything out...and then it'll be ready for silicone. The trim lines are there and the cutout areas for the jp straps are recessed slightly for trimming.

I've gotta move on to another project or else I'll start looking like this :wacko!!! :lol:

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