Hey Guys, thanks for the kind words, I'm working on getting it done!
RunJEDIrun has started & finished his Jango while I have been toying with Helmets, but I think the finish is near.
I have been spending some time on the edges of the helmet, evening-out the thickness of the cast & beefing it up slightly.
Still more sanding to be done, the pics will explain it better.
I have also ground-down a few Chicago screws, cant find the posts Cruzer recommended so I'll see how I go.