Results 1 to 46 of 46

Metal Bucket

Discussion on Metal Bucket within the Boba Fett Helmet forum, part of the Star Wars Original Trilogy Bounty Hunters category; Here it is I posted before and got a lot

  1. #1
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Metal Bucket

    Here it is I posted before and got a lot of feedback on building a boba bucket and thanx to all, now I am building a new one. The previous one has been put on hold for this one.I have finally bought a new welder after years of needing a new one and this is my first project with it. Hope you like it I know it is rough but that is what the grinder is for. I will keep posting with my progress as I go.
    Attached Thumbnails Attached Thumbnails dsc00190.jpg   dsc00191.jpg   dsc00194.jpg   dsc00198.jpg   dsc00199.jpg   dsc00200.jpg  

    dsc00280.jpg  

  2. #2
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Next I will be making the ears and fibreglassing over the remaining holes in the top of the helmet. In the last pics you can see that I have ground down some of the welds and started piecing the helmet together. I got all the dimentions from Sarge's mystery helmet so I am trying to make my own mystery bucket. Thanks for all.

  3. #3
    I helped at SDCC '08 Jango 5204's Avatar
    Join Date
    Nov 2005
    Location
    Central, Ca
    Posts
    1,376

    Re: Metal Bucket

    You using a MIG welder? Got gas hooked up to it? What gauge steel you using?

  4. #4
    CombatBaby's Avatar
    Join Date
    Jul 2005
    Location
    The miserable mill
    Posts
    2,268

    Re: Metal Bucket

    This should be interesting, keep us posted...no attempt at a bad pun

    -=QuinN!

  5. #5
    shortimer52's Avatar
    Join Date
    Nov 2004
    Location
    Corpus Christi, TEXAS
    Age
    35
    Posts
    2,283

    Re: Metal Bucket

    I bet that thing is heavy! Cant wait to see it done.

  6. #6
    drokkul's Avatar
    Join Date
    Mar 2006
    Location
    Richmond, KY
    Posts
    987

    Re: Metal Bucket



    I AM KING FETT!!! ALL HAIL ME!!!

    J/K!

    This looks like a really cool idea. Will you be using this for a display only piece?

  7. #7
    I helped at SDCC '08 Jimmy BufFETT's Avatar
    Join Date
    Apr 2006
    Location
    Phoenix, AZ
    Age
    29
    Posts
    2,860

    Re: Metal Bucket

    Quote Originally Posted by shortimer52 View Post
    I bet that thing is heavy!
    Ya took the words right outta my mouth. Nonetheless, it's a great idea.

  8. #8
    Hand-Schaub's Avatar
    Join Date
    Apr 2002
    Posts
    669

    Re: Metal Bucket

    I bet it is pretty darn light... depending on the welds of course. Although cast alluminum, my helmet weighs in at 5 lbs. which is actually quite comfortable...

  9. #9
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Iam using 18 gauge steel and I am welding with a gassless arc/mig welder. It is starting to get a little heavy but I'm used to heavy with a my paintball gear. No I won't be using this for paintball...just for show I think. And thanx for that King Fett thing that was funny.

  10. #10
    goldenrod's Avatar
    Join Date
    Nov 2005
    Posts
    455

    Re: Metal Bucket

    Nice job. I love these metal helmets.

  11. #11
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Here is the left ear. Next I will do the right ear
    Attached Thumbnails Attached Thumbnails dsc00283.jpg  

  12. #12
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Ok here is the right ear with the left.
    Attached Thumbnails Attached Thumbnails dsc00285.jpg   dsc002850.jpg  

  13. #13
    CombatBaby's Avatar
    Join Date
    Jul 2005
    Location
    The miserable mill
    Posts
    2,268

    Re: Metal Bucket

    This thing is going to look pretty nifty when it is a finished display piece

    -=QuinN!

  14. #14
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    i just finished welding the corners of all the ear pieces. whew.now to put them together and do a mock up to see how its looks. but that will have to wait till tomorrow. night all

  15. #15
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Ok here is a general mock up of what it could look like with the ears on. I know they aren't in the right place but they will be fixed into the metal. enjoy
    Attached Thumbnails Attached Thumbnails dsc00286.jpg   dsc00288.jpg   dsc00289.jpg   dsc00287.jpg  

  16. #16

    Join Date
    Dec 2006
    Location
    brisbane, australia
    Age
    23
    Posts
    13

    Re: Metal Bucket

    ****... THATS awsome, I WANT ONE

  17. #17
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Last night I finished putting on the fibreglass on the top to seal the holes. Now it is dried and here are the pics of the finished fibreglass portion.
    Attached Thumbnails Attached Thumbnails dsc00321.jpg   dsc00322.jpg  

  18. #18
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Ok everybody here is the moment of triumph. I have just finished welding the ears onto the sides and finished grinding down the edges and corners. You can start to see how it will look once complete. It is now in the primer stage and will receive a few coats of body filler to smooth it out, then it will be ready to paint. So far this has taken me 5 days to get to the body filler part. I hope this is worth the time and effort and money.
    Attached Thumbnails Attached Thumbnails dsc00323.jpg   dsc00325.jpg   dsc00326.jpg   dsc00324.jpg  

  19. #19
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Here is the first stage of the body filler. This part will take a while so it might be a while before I post any more pics past the filler stage. Ttyl
    Attached Thumbnails Attached Thumbnails dsc00330.jpg   dsc00328.jpg   dsc00327.jpg  

  20. #20
    Tim Allen's Avatar
    Join Date
    May 2002
    Location
    THE OC , Southern Cali
    Age
    30
    Posts
    1,350

    Re: Metal Bucket

    Thats awesome, how heavy is that sucker?

  21. #21
    I helped at SDCC '08 The Clayster's Avatar
    Join Date
    Aug 2006
    Location
    Laughlin, NV
    Age
    20
    Posts
    1,586

    Re: Metal Bucket

    wow, good progress there bro!

  22. #22
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    So far this bucket weighs 4 pounds and I am getting on with the sanding of the filler. Here you can see that it is primered again after sanding the first layer off, so the metal that's exposed won't rust. You can also see that I've started to form the ears properly, still a lot more work to do on those though.
    Attached Thumbnails Attached Thumbnails dsc00383.jpg   dsc00385.jpg   dsc00387.jpg  

  23. #23

    Join Date
    Jul 2006
    Location
    chico, ca
    Posts
    444

    Re: Metal Bucket

    dang that looks sweet. I've been tryingto convince one of my welding friends to help me make something like that.

  24. #24
    CombatBaby's Avatar
    Join Date
    Jul 2005
    Location
    The miserable mill
    Posts
    2,268

    Re: Metal Bucket

    The dome is certainly getting there. Stick with it

  25. #25
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    I think I am going to build a couple more of these, so far it's been a lot of fun and I have a few different ideas about paint shemes and designs I want to try, maybe sell a few, I don't know. But it has been FUN.

  26. #26
    Dak Jerek's Avatar
    Join Date
    Aug 2006
    Location
    Boston, MA
    Age
    30
    Posts
    59

    Re: Metal Bucket

    that is coming out amazingly! i wouldn't have expected anything so precise from welded steel. impressive.

  27. #27
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    ALMOST DONE FABRICATING!!! Here are some updates I just fineshed welding the ears on after removing them and rebuilding them. I didn't like the way they looked so I redid them. I have now set of my smoke detecter twice in the making of this bucket. The last time being when I cut out the visor section. Now I need a little filler around the ears and clean up the whole thing and PAINT it.
    Attached Thumbnails Attached Thumbnails dsc00408.jpg  

  28. #28
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    some more pics
    Attached Thumbnails Attached Thumbnails dsc00411.jpg   dsc00409.jpg   dsc00410.jpg  

  29. #29
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Here are some slow exposure pics with no flash I think the bucket looks beautiful. Somebody HELP ME decide what colour to paint it. Should I do the traditional Boba Fett or should I do it all Black like I was going to do in another thread. I don't know anymore.
    Attached Thumbnails Attached Thumbnails dsc00414.jpg   dsc00413.jpg  

  30. #30
    I helped at SDCC '08 MandalorFett's Avatar
    Join Date
    Nov 2005
    Location
    California USA
    Posts
    2,736

    Re: Metal Bucket

    That's really an amazing piece of work! Go ESB paintjob for sure!



  31. #31
    Makan's Avatar
    Join Date
    Apr 2006
    Location
    I live in a small town in upstate New York that is never on a map.
    Posts
    180

    Re: Metal Bucket

    WOAH!!! dude that is f***ing amazing!!!!!

  32. #32
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Here is the finished bucket up to the primer stage ready to paint. I will be doing esb colours but need to research proper colour charts first. Hope you all like it. I haven't been working on this so much lately because Im making paintball marker shrouds. So if anyone wants an opsgear like kit for their tippmanns, I can build them for you, all metal.
    Attached Thumbnails Attached Thumbnails dsc00543.jpg   dsc00545.jpg  

  33. #33
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    And my fave view from the front.
    Attached Thumbnails Attached Thumbnails dsc00544.jpg  

  34. #34
    CombatBaby's Avatar
    Join Date
    Jul 2005
    Location
    The miserable mill
    Posts
    2,268

    Re: Metal Bucket

    that is too cool

  35. #35
    Farva's Avatar
    Join Date
    Apr 2006
    Posts
    591

    Re: Metal Bucket

    Not like I am complaining because it is beautiful work but what about the key slots in the rear?

  36. #36
    Kantis Nolef's Avatar
    Join Date
    Nov 2005
    Location
    Wichita, KS
    Age
    32
    Posts
    325

    Re: Metal Bucket

    That would go really well with the 16 gauge steel armor I have. I might have to buy one from you some day or maybe trade for a full set of armor.

  37. #37
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Here is a little update of my metal bucket, I have started another metal bucket, The first one will be going to my wife, I will be making a custom suit for her and mine will be a esb boba/custom suit.
    Attached Thumbnails Attached Thumbnails dsc01185.jpg   dsc01189.jpg  

  38. #38
    CSMacLaren's Avatar
    Join Date
    Nov 2006
    Location
    San Jose, CA
    Posts
    189

    Re: Metal Bucket

    Awesome work! Despite the stuff you've added onto the skullcap, I hope that the weathering will show the original metal!


  39. #39
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    A little update of my 2nd bucket.
    Attached Thumbnails Attached Thumbnails dsc01705.jpg   dsc01706.jpg   dsc01704.jpg  

  40. #40
    Ordo Te'skot's Avatar
    Join Date
    May 2007
    Location
    Oklahoma
    Age
    32
    Posts
    133

    Re: Metal Bucket

    PM sent... I need a metal helm, either steel or aluminum...

  41. #41
    Elofsson's Avatar
    Join Date
    May 2005
    Location
    Sweden
    Age
    35
    Posts
    18

    Re: Metal Bucket

    This is just to cool!
    How much will it weigh?

  42. #42
    Byyynik's Avatar
    Join Date
    May 2007
    Location
    Las Vegas, NV
    Posts
    75

    Re: Metal Bucket

    Ohh Myyyyy Goddddd! Very talented!

  43. #43
    Byyynik's Avatar
    Join Date
    May 2007
    Location
    Las Vegas, NV
    Posts
    75

    Re: Metal Bucket

    SWEEET!!!

  44. #44
    mercfett's Avatar
    Join Date
    Nov 2006
    Location
    Ottawa, Ontario, Canada
    Posts
    46

    Re: Metal Bucket

    Another update here is my finished esb boba, as you will notice I have changed a little bit as I am doing part boba and part custom
    Attached Thumbnails Attached Thumbnails dsc02067.jpg   dsc02066.jpg   dsc02065.jpg   dsc02064.jpg  

  45. #45
    Jango72's Avatar
    Join Date
    Jun 2007
    Location
    Ottawa, Ontario, Canada
    Age
    40
    Posts
    745

    Re: Metal Bucket

    Now that's one sweet helmet.

    How much would you charge for one? Shipping costs would be nil in my case, as I live in town.

  46. #46

    Join Date
    Mar 2006
    Posts
    132

    Re: Metal Bucket

    Very cool and creative.

Similar Threads

  1. Metal Westar's interest-Found a metal maker!
    By tubachris85x in forum Jango Fett Costume
    Replies: 16
    Last Post: 04-11-2009, 07:59 PM
  2. Replies: 6
    Last Post: 11-19-2006, 04:21 PM
  3. ESB ee-3: all metal
    By gamemaster16159 in forum Boba Fett Costume
    Replies: 12
    Last Post: 10-25-2006, 02:43 PM
  4. metal help please
    By AKAI_FETT in forum Prop Building Workshop
    Replies: 6
    Last Post: 01-14-2004, 08:35 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21