Dude, I know exactly how you feel. I was in the same boat as you! I have never even successfully pt a model together, much less something of this magnitude! It was extremely daunting at first but as you go along it gets easier and easier. I will stress this, WEAR A FREAKIN' MASK AND EYE PROTECTION! It also wouldn't hurt to wear gloves if you don't want to be itching all night.
I would also recommend that if you are not familiar with a dremel as I am/was not, ONLY use it for the rough work. Use files or sandpaper for the detail work. You have a LOT more control over them and are a lot less likely to screw something up. So far I have use 100, 150, 220 and 600 grit sandpaper.
The way I did the bondo was in VERY small batches with VERY little catalyst. I would but just a touch, not even a big drop, of cataclyst on a paper plate then dip my finger into the bondo and get out a good sized glob to mix with the catalyst. Worked wonders. the first time I tried to use bondo I used WAY too much catalyst and it began to gel in like 5 secs.
Once you have worked with the bondo a bit you will see that although it might be a pain there is really no way to screw up the helmet to a point in which the bondo couldn't fix, expect maybe if you used a chainsaw.
You have probably heard it a million times but patience is the key. When you start to get frustrated just set the helmet down and come back to it later. Also keep in mind that you will be well rewarded in the end for every minute you spend prepping. Don't rush it! Take your time or you WILL be sorry.
Heh heh.... here I am writing advice like a pro and I have only done this one project and it wasn't even anything all that complex....
Well Paid Killer wrote:After finally seeing it, I'm very nervous about the whole thing!!
uke Is anybody out there willing to help me out on the fiberglass clean up work?? Haven't ever worked with the stuff and would hate for this to be the first trial and error project!! Have only worked with plastic materials and I don't trust myself on this one!!