Post #24 in this thread:
http://www.thedentedhelmet.com/f23/lets-talk-about-flare-54004/
Its not perfect by any means but i thought it was fairly close. I will be doing a V2 which will hopefully correct issues and also increase accuracy. None the less my personal opinion i still like the FPH2, i feel it gives the true ESB feel even if some say it isnt "right" It looks very convincing to me, i still like it as far as looking like an ESB helmet. I always did.
Also i dont know what cast you saw maybe a thin one? the early ones there was a few differnt ones as i was working out how i liked them the best..some are thick like Animefans, some were thinner, some were resin etc. At one point i wanted to make them as thin as possible to make them light weight wtihout being fragile, but was never happy with them 100% so i make them thicker now. The resin ones were resin so there is always the faults that come with that. Ive been casting for a while now about 7yrs, and i think my FG casting quality is pretty darn good at this point, not to pat myself on the back. No bubbles very solid evenly laid glass.
Onto the OP ..... i think the 3D print is looking awesome. I agree to always use screen reference when you can. Using other helmets you may transfer over any flaws they may have. The gallery has some great pics. I think your print is coming out great! I really need to get with the 3d printing thing. So many samll parts can be mocked up or even matsers made using 3D printing. I will get one eventually lol