SD,
I used the template "as-is" (fit to page) when I printed them initially...I think I will go back and enlarge them for myself (I'll try the 107% like you did), and see what it looks like in cardboard...here's a question aimed as using the templates, though....when this thing goes together, do you really have to use the "helmet form" (page 4 and 8), and the "inner surface" (pages 14 and 17), or can you just use the connected pages 13,15,16,18, 19 and 20? I'm not clear on what those first two templates are for, unless it is meant as a "guide" to help in shaping the final helmet, much like the dome and base patterns are....it seems by looking at the other tutorial threads, most guys are just making a single-layer (excepting the cheeks, of course) "wrap" of Sintra...am I missing something?
Rob