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BatNinja's Beacon Light Tutorial

Discussion on BatNinja's Beacon Light Tutorial within the Boba Fett Costume forum, part of the Star Wars Original Trilogy Bounty Hunters category; I love Radio Shack... In one afternoon, I picked up

  1. #1
    batninja's Avatar
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    BatNinja's Beacon Light Tutorial

    I love Radio Shack...

    In one afternoon, I picked up all the parts I needed to install a light into my psberetta/serenity beacon on my MLC2.

    Here is the parts list:

    Mini Krypton Flashlight Lamp (272-1150, $2.85)
    Blinking LED Module (276-299, $4)
    Hook-Up Wire (278-1224)
    Heat-Shrink Tubing (278-1627B)
    2 AA Batteries
    Industrial Velcro

    I stumbled across the LED module in an RS outlet store, and wondered if it could used as a base for the beacon light, as it included a battery case with an on/off switch. I'm unable to find this item on their website, but found this image through a Google search. Weird.



    1. I cut off the tiny circuit board/LED assembly, which left me the red and black power wires.

    2. Solder a few inches of red/black wire to the leads on the Krypton bulb. Cover the soldered area with small pieces of shrink tubing, heat-gun them, and covered these two with a larger piece of tubing.



    3. Slip two small pieces of shrink tubing over the bulb side power wires, and a larger piece over both the wires on the box side.

    4. Solder the red and black wires from the bulb assembly to the box assembly wires.

    5. Slip the two smaller pieces of tubing over the connections and heat-gun them in place.

    5. Slip the larger piece of tubing over the smaller two and 'gun it in place.

    6. Add Industrial Strength Velcro to the back of the battery box and to the inside of the pack, and you're ready to roll!



    NOTE: To keep the assembly from sliding out of the beacon (due to gravity), add a small drop of hot glue where the wiring comes out the base opening.

    Here are the pics of mine. The Krypton bulb is super bright!







    Let me know if you have any questions!
    Last edited by batninja; 11-01-2007 at 07:57 PM.

  2. #2
    Account Deactivated slave1pilot's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Quote Originally Posted by batninja View Post
    I stumbled across the LED module in an RS outlet store, I'm unable to find this item on their website, but found this image through a Google search.

    here ya go,
    http://www.radioshack.com/product/in...tId=2062571&cp

    It says Out of stock online, but maybe it will be available at local stores

  3. #3
    batninja's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Good info! I hope folks can still find it. Great little kit!

    Here's a pic of the mounted beacon:



    Again...BRIGHT LIGHT!

  4. #4
    Account Deactivated slave1pilot's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    wow.
    That is bright
    way better than my plain old LED.
    I do have a question though...
    Does this Krypton bulb get hot?

  5. #5
    batninja's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    It does get a little warm.

    I was worried about it melting the shrink wrap, but it's been on for over an hour now, and no signs of stopping. I plan to run it on a fresh set of batteries Saturday, keeping an eye on it, to see how it goes, running the batteries down to get an idea of longevity.

    I stayed away from LEDs because they light up, not out. So the majority of the light was pointing toward the ceiling of the beacon instead of out the slits. There are other bulb options out there, but you may have to hard-solder the wiring directly to the bulb, as the opening is too narrow to fit most standard lamp socket assemblies.

  6. #6
    Account Deactivated slave1pilot's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    This site claims to have them;
    http://www.t2retail.co.uk/productDet...%20and%20Parts

    They are in the UK for those of you "across the Pond"

  7. #7
    Account Deactivated slave1pilot's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Quote Originally Posted by batninja View Post
    It does get a little warm.



    I stayed away from LEDs because they light up, not out. So the majority of the light was pointing toward the ceiling of the beacon instead of out the slits. .
    I understand.
    We sandblasted my LED to "frost" it so it would light "out"

  8. #8
    Bubba Fett's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Nice tutorial BN! Now to find all these parts...

  9. #9
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    Re: BatNinja's Beacon Light Tutorial

    Nice write up Eric!

  10. #10
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    Re: BatNinja's Beacon Light Tutorial

    very cool!!

  11. #11
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    Re: BatNinja's Beacon Light Tutorial

    WOW...I love your tutorials bro.....always so easy to understand...

    AND WOA!!! that light is awesome!!!

    Great work..

  12. #12
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    Re: BatNinja's Beacon Light Tutorial

    Super bright bro, thanks for sharing that info. That will help lots of folks out who need to see "the light" LOL Good stuff. :thumbup

    God knows my pack was never that bright, wheres my time machine!

  13. #13
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    Re: BatNinja's Beacon Light Tutorial

    Thanks so much for posting this. I've got my first jet pack (a MOW) on its way, and I had NO IDEA how to wire a light. This is perfect..and perfect timing. Thanks for sharing!

  14. #14
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    Re: BatNinja's Beacon Light Tutorial

    Quote Originally Posted by slave1pilot View Post
    This site claims to have them;
    http://www.t2retail.co.uk/productDet...%20and%20Parts

    They are in the UK for those of you "across the Pond"
    Cheers bro... nice heads up

    And to BN.. nice tutorial... now where is that darn beacon..

  15. #15

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    Re: BatNinja's Beacon Light Tutorial

    YES!!!

    I had a similar idead with the bulbs but I did not know how to power them. I repainted my JP tonight and I just needed some lights. On Holloween I installed my RF lights too, so after I get this in I will be a fully lighted fett!!!


  16. #16
    Bubba Fett's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Found the pack at the local Radio Shack, they had lots of them. So hopefully everyone else can find them. Just need to get a Krypton bulb now.

    Eric, did you try running it out to see how long it lasted with fresh batteries? Just curious.

  17. #17
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    Re: BatNinja's Beacon Light Tutorial

    Does anyone have access to these setups (Mini Krypton Flashlight Lamp (272-1150, $2.85) and a Blinking LED Module (276-299, $4)), minus the Aluminium Beacon of course, that would be able to send one over my way.

    The only place that could sell these over here are really hopeless and kept trying to sell me the flashing LED bulbs.. :S

  18. #18
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    Re: BatNinja's Beacon Light Tutorial

    What about when the light burns out? I assume that you just pull the hot glue away, pull the bulb out, snip the wires and solder on a new bulb?

  19. #19
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    Re: BatNinja's Beacon Light Tutorial

    I got the last one in my local Radio Shack! I will be tackling this project once I receive Serenity's beacon/stabilizer.

  20. #20
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    Re: BatNinja's Beacon Light Tutorial

    PM sent



    Alfredo

  21. #21
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    Re: BatNinja's Beacon Light Tutorial

    Hey guys! I was wondering if it would be possible to use a blue blinking LED light with this set up? Would I just have to add a resistor or more to it than that? Or do they make blue Mini Krypton Flashlight Lamp?

    Thanks!

    Levi

  22. #22
    Serenity's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Bump for jon_meadowbrook

  23. #23
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    Re: BatNinja's Beacon Light Tutorial

    This thread hasn't received much follow-up so I assume there were no heat related issues with the lamp?

  24. #24
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    Re: BatNinja's Beacon Light Tutorial

    So, does the light blink or is it just "on"? I assume since the board it cut out, it's just "on".
    Last edited by Darth_Nickel; 09-16-2008 at 07:07 AM.

  25. #25
    formerly old_jedi_mind_trick Bobby Fett UK's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    The light is just on. I made mine over the weekend. Dead easy, thanks for the info BN!

  26. #26
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    Re: BatNinja's Beacon Light Tutorial

    There is a mild heat issue, but it doesn't seem to be a problem. The aluminum neck of the beacon seems to dissipate the heat. I've had the system turned on for over two hours, and no melting or other issues.

    Revisiting this project, I've since redone the wiring, removing the battery/switch box and installing a standard two-battery holder and separate on/off switch. The battery holder is positioned where I can access it to change out batteries (close to the 'pack door), and the switch is located on the very bottom of the pack, in the 'vent' area. Kind of invisible, as it can't be seen unless you're looking up in the vent from the bottom.

  27. #27
    formerly old_jedi_mind_trick Bobby Fett UK's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Interesting switch location. I was considering putting an external switch on the pack, but intend to keep the battery box anyway.

  28. #28
    Timmer's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    I just picked up a previously owned pack that needs some work, and I'm definitely going to attempt your awesome project, Thanks!! Nice work!

  29. #29
    REDBOY3384's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Rushes off to Radio shack

  30. #30
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    Re: BatNinja's Beacon Light Tutorial

    Would it be canon for the light to blink, or run continuously?

    Thanks.

  31. #31
    formerly old_jedi_mind_trick Bobby Fett UK's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Run continuously. Which is how this tutorial ends up

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    Re: BatNinja's Beacon Light Tutorial

    Very nice, will have to think about this one, most DEFINATELY!!

  33. #33
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    Re: BatNinja's Beacon Light Tutorial

    Hi Batninja, I checked on-line for the bulb, but they don't seem to have that part number available. They do have several other krypton bulbs, but I'm not sure which one to get. I want to make sure I get one that won't be under / overpowered. Do you have a suggestion ?

    Thanks,
    Timmer

  34. #34
    formerly old_jedi_mind_trick Bobby Fett UK's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    I use a Mini Maglite 2 cell AA Krypton. Hope that helps.

  35. #35
    Timmer's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Thanks Bobby Fett, maybe I'll do some shopping this weekend.

  36. #36

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    Re: BatNinja's Beacon Light Tutorial

    Another great help!

  37. #37
    Timmer's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    I actually had two spare bulbs for a mini mag lying around, so I wired one up as a test. It works very well, I just need to attach a switch and install it when I'm finished painting.

    Thanks for the tips !

  38. #38
    formerly old_jedi_mind_trick Bobby Fett UK's Avatar
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    Re: BatNinja's Beacon Light Tutorial

    Photos when done please

  39. #39
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    Re: BatNinja's Beacon Light Tutorial

    No problem BF-UK !

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